What Type of Diamond Blade Should I Use?

Professional tile setters almost certainly have run into a situation where they need to cut a new type of material they are setting. This can range from thicker or harder porcelain, delicate glass tiles or a mixed material mosaic sheets that can have everything from tile to aluminum. Depending on what the customer or designed wants installed, the tiler needs to decide the best way to cut the tile to fit wall or floor installations.

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With all the different types of diamond blades in the market, how do we decide which is best for our job? This is dictated by the type of material you are cutting and the tool being used to cut the material. Once you have determined the kind of tile and the tool you are using, the next thing to consider is what type of diamond blade for cutting.

Types of Diamond Blades for Tile

For all intents and purposes, we will talk about 3 different types of diamond blades: continuous rim, segmented and turbo rim blades. Below you will get a brief overview of these types of diamond blades (NOTE: this is general information to guide you towards the best blade for the job, if you have more intensive questions regarding diamond blades, please contact our sales team at customerservice@thetoollocker.com).

Continuous Rim Blades

Continuous rim diamond blades are usually equipped with a softer bond that cuts through material that can chip easily, such as porcelain, ceramic, granite, stone and glass tile. The solid continuous edge works to make a flush cut without any chipping Most continuous rim blades are designed for wet cutting with a water feed system. These blades can range from 4" - 14" and can be used on angle grinders, hand-held saws and wet tile saws. Some continuous rim blades, such as the T3 Razor Blades , are equipped with a slot (not a segment) that assists in heat reduction during the cut to increased blade life.

Segmented Blades

Segmented blades offer a more durable, longer life blade with a medium to hard bond for wet or dry cutting of materials. Most segmented blades create a fast smooth cut with the potential for chipping. The segmented style is perfect for marble/granite slabs, concrete, asphalt, brick, block and other building materials. Segmented blades are usually larger in size, 10" - 14", and used on masonry saws, concrete walk-behind saws and cut-off saws. The segments, sometimes referred to as gullets, work to improve air flow and remove slurry as the blade cuts to maintain cutting performance and increasing blade life.

Turbo Rim Blades

The new turbo rim blades feature a continuous rim with a serrated, mesh-style edge for faster cutting speeds and a smooth cut. Turbo blades usually have soft to medium bonds to handle a wide variety of materials such as ceramic, stone, marble, granite masonry and other building materials. These blades range in size from 4" - 10" and are used with angle grinders, hand-held saws and wet tile saws. The turbo rim cuts faster either wet or dry by removing the material quickly while still leaving a smooth finish.

What are Diamond Bonds?

Diamond is bonded to the metal of the diamond blade and determine the rate of diamond exposure during cutting. Bond strength will determine which materials the blade can cut best. If you have harder, denser materials (porcelain tile), use a softer bond diamond blade that can expose diamond easier for a fresh cut and a smooth finish without chipping. If you have a softer, more porous material (asphalt, green concrete), use a harder bond diamond blade that can handle the abrasive nature of soft materials, for long-lasting blade life.

If you are looking for a diamond blade to cut through hard materials like stone, concrete, tile or marble, you might be wondering what kind of blade to choose. There are three main types of diamond blades: continuous rim, segmented and turbo. Each one has its own advantages and disadvantages depending on your cutting needs. In this blog post, we will explain the difference between these three types of diamond blades and help you decide which one is right for your project.

Continuous Rim Diamond Blades

A continuous rim diamond blade is a circular saw blade that has a thin layer of diamonds on the edge of the blade. Unlike segmented or turbo blades, which have gaps or slots between the segments, a continuous rim blade has no interruptions along the rim. This means that it produces a very smooth and clean cut with minimal chipping or cracking. Continuous rim blades are ideal for cutting materials that require a high-quality finish, such as porcelain, ceramic, glass or marble,limestone,sandstone, granite, natural stone.However, they also have some drawbacks. Continuous rim blades tend to cut slower than segmented or turbo blades because they have less air flow and more friction. They also require more water to cool them down and prevent overheating. Continuous rim blades are best suited for wet cutting applications where precision and quality are more important than speed.

A segmented diamond blade is a circular saw blade that has several segments of diamonds attached to the edge of the blade by a metal bond. The segments are separated by narrow gaps or slots that allow air flow and reduce heat build-up. Segmented blades are designed to cut faster and more aggressively than continuous rim blades because they have less contact area with the material being cut. They can handle harder and more abrasive materials like concrete, brick or granite. However, they also produce more noise and vibration than continuous rim blades. They also tend to create more chipping or cracking on the edges of the material being cut because they have less stability and accuracy. Segmented blades are best suited for dry cutting applications where speed and efficiency are more important than quality.

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A turbo diamond blade is a circular saw blade that has a continuous rim with an edge that is serrated. This serrated edge is designed to give the blade faster cutting speeds while maintaining a smooth cut, combining the best qualities from both segmented and continuous rim blades. Turbo blades can cut through various materials like stone, tile, concrete or asphalt with ease and precision. They also have less noise and vibration than segmented blades because they have more stability and balance. However, they also have some disadvantages. Turbo blades tend to wear out faster than segmented or continuous rim blades because they have more friction and heat generation. They also require water to cool them down and prevent overheating. of course they can be used in dry conditions. only after some minutes cutting, you have to cool down the turbo blades. Turbo blades are best suited for wet cutting applications where speed and quality are both important factors.

Conclusion

As you can see, there is no one-size-fits-all solution when it comes to choosing a diamond blade for your project. You need to consider several factors such as the type of material you want to cut, the quality of finish you desire, the speed of cutting you need and whether you want to use water or not. By understanding how each type of diamond blade works you can make an informed decision that will help you achieve your cutting goals.

JDR Diamond Tools Co., Ltd.

Address:Huangtang,Xiake,Jiangyin,Wuxi,Jiangsu,China

Tel:86-510-86531604             Fax:86-510-86533978

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