What Are the Advantages of what is a diamond blade used for？

What is a diamond blade?

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A diamond blade is composed of a core or body of high precision steel with a mix of metal powder, diamond segments, and a resin bond that keeps it all together. The sizes and thus the hardness of the diamonds is designed with different concentrations, depending on the kind of blade, or in other words, depending on the material that it will cut. As diamond blades professional manufacturers, at SIMA we finish the product by putting it through a specific thermic process that makes it highly resistant and durable.

If you want to know everything about the main diamond saw blade uses and what a diamond cutting disc is used for, keep on reading.

What is a diamond blade used for?

Diamond blades are an investment. They are not the cheapest option in the market, but their great resistance, accuracy while cutting, and durability make them worthy. Diamonds are the hardest mineral, meaning that they will cut and grind any other material without tearing down.

So, what can a diamond blade cut? Here are some examples:

• Concrete and reinforced concrete
• Granite, slate and other natural stones
• Bricks
• Marbles
• Glass
• Tiles and pavers made of any of the previous materials

As you can see, diamond blades can cut through tough materials like stone. But you should also make sure that you are using the proper tools and machines like a tile saw or a masonry saw with the proper blade diameter.

How do diamond blades work?

As previously mentioned, in order to manufacture a professional-quality diamond saw blade, our experts at SIMA add several particles of different metal powder, such as iron, zinc, cobalt, and tungsten to a core of high-precision steel, and then we finish the product with a professional resin that makes the bond.

But keep in mind that even if it is a blade, it does not actually cut but grind. As explained above, diamond particles scratch every material until it goes all the way through it, meaning that it does not need sharp teeth that could be dangerous for the user but still work perfectly with hard materials.

Now you know what diamond blades are used for, and as you can see, diamond tip circular saw blades are part of essential equipment for DIYers and professionals in the construction industry.

Can you cut tile with a circular saw?

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Affirmative, you can cut tile with a circular saw. But, how? Easy: You just need the proper blade, and the process of cutting tile is quite easy, but you need a high-quality diamond blade specially designed for tiles. You can check with our staff to get the proper one or find the information on the label.

A bench-mounted tile circular saw or a masonry saw would be perfect for cutting tile, but a circular saw can also do it. It is key that you respect the standard safety rules to proceed, then place the tile on the circular saw bench so that the blade follows your cutting mark and turn the saw on. While you are cutting, the blade should be covered by a water flow; if it is not, switch the machine off and find out what the problem is. Remember that cutting tile does not require applying too much pressure to the blade. You only need to control the blade through the cut, while the saw sets the guidelines.

The first thing you need to get is a circular saw tile blade, which is the same type of diamond blade that you would use on masonry saws and wet tile saws. It is key that you choose the right diameter of the blade for your saw, so, again, check the information on the label or ask for our help, our experts will be happy to help you.

The second factor you need to consider is that circular saws do not usually count with a water cooling system, making the process a bit tricky. If it is impossible for you to wet cut, dry cutting is an option, but it is absolutely necessary that you get a blade designed for dry cutting. And remember that your workplace shouldn’t be indoors or at least it should be well-ventilated. Always wear your protection gear such as a respirator mask and glasses to protect yourself from the dust cloud that dry cutting usually creates.

Diamond is the hardest substance on earth. It’s useful in many applications beyond expensive jewelry. Diamond’s chemical properties make it useful as an industrial abrasive and cutting tool, which is why diamond is often bonded onto many saw blades. Diamond jigsaw blades, circular saw blades, and hole saws are just a small sample of the diamond blades that construction workers and industrial tradesmen use every day. When used to cut materials, diamond is best for non-metallic, abrasive materials such as; concrete, stone, ceramics, and other difficult to grind materials. It’s not, however, as useful to cut steel and metals like its cousin CBN. Whether sawing concrete, cutting holes in ceramics, or making precision cuts in fiberglass, a quality diamond blade is mandatory. The benefits of using diamond blades are vast, and they have distinct advantages over conventional abrasive wheels and other cutting blades used to make precision cuts.

How They Work

A circular diamond blade consists of three basic parts: the diamond particles, the bond and the core. The bond holds the diamond in place on the steel core to create the blade. Both synthetic diamond and natural diamond are used. The correct grit size of the diamond is determined by the application. Typically coarse grits are used for fiberglass and concrete applications and finer grits are used in finishing applications on glass and ceramics. A harder bond reduces erosion of the bond and holds the diamond in place longer when cutting softer, highly abrasive materials like asphalt or green concrete. A softer bond breaks down quicker and is best for cutting harder materials such as granite or cured concrete.

Diamond blades don’t cut the same way as conventional abrasive or toothed cutting blades do. They don’t cut the material, instead they act more like a grinding wheel. Diamond blades don’t rip and tear material; the material is ground down by the diamond instead. This cutting method creates a cleaner, more precise cut and typically, depending on the grit size used, won’t leave jagged edges. That precision and tight tolerance is the reason the aeronautical, electronic, and automobile industries use diamond blades. It helps them achieve tight tolerances to limit material loss and keep costs down.

Replating and Reuse

Longevity and durability set diamond blades apart from the rest. Initially, a diamond blade is more expensive, but that extra money goes toward the extended life of the blade. The bond is the key to this long life. The bond hardness is the opposite of the hardness of the material. By adjusting the hardness of the bond to fit the material, you can keep diamond on the blade longer. Eventually, all the diamond will wear off. When that happens, send the blade back to us; we will re-plate it for less than the cost of a new blade. Replating your blades will save you time and money!

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