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Types of wire fence galvanization, explained - comparison

Types of wire fence galvanization, explained - comparison

Wire Fence Galvanization Types


There are different types of protective coatings and finishes on metal steel wire fence. It's important to choose the right product for your application.

Below are some examples of what is available on the market, and why offer only one type to our customers:

Nearyz Resources supply professional and honest service.

Electro Galvanized - (Least Protective)

  • Zinc is electro-deposited on bare wire then spooled

  • Spooled wire is then woven (hex mesh, fixed knot) or welded (welded wire mesh, hardware cloth) into wire fence. 

  • The wire fence roll is then coated again (plain galvanized, class 1, 2 or 3) or PVC coated.

  • Less expensive - uses less zinc to galvanize the entire fence roll at once

  • Short useable lifespan outdoors -

    3-5 years

    depending on the specific fence and it's use

The disadvantage of this process is the wire joints (knotted or welded) are not galvanized and will rust. This galvanization type is not engineered for fence to soil contact. We don't offer this type of fencing to our customers or suggest they use it. It's most often found in big box stores or mass marketed online. 

Hot Dip Galvanized Before Welding / Weaving - (Better)

  • Bare wire is entirely dipped in zinc then spooled. Uses more zinc than electro-galvanization above. 

  • Spooled wire is then woven (hex mesh, fixed knot) or welded (welded wire mesh, hardware cloth) into wire fence. 

  • The wire fence roll is then coated again (plain galvanized, class 1, 2 or 3) or PVC coated.

  • More expensive than electro galvanization - uses more zinc to galvanize the fence roll but less expensive than hot dip galvanized after welding (below)

  • Medium lifespan outdoors -

    5-7 years

    For more information, please visit Hot Dipped Galvanized Wire.

    depending on the specific fence and it's use

For the same reasons as above, the disadvantage of this process is the wire joints (knotted or welded) are not galvanized and will rust. This galvanization type is not engineered for fence to soil contact. We don't offer this type of fencing to our customers or suggest they use it. This process is better than electro-galvanization but for our specific application (fence to keep animals in or out) it's not recommended. 

Hot Dip Galvanized After Welding / Weaving - (BEST)

  • The start of the process uses bare, uncoated wire spools

  • Spooled wire is then woven (hex mesh, fixed knot) or welded (welded wire mesh, hardware cloth) into wire fence. 

  • The wire fence roll is then entirely dipped in zinc, galvanizing the entire fence roll including the welded or woven joints. Uses much more zinc than the above two processes. 

  • The wire fence roll then entirely zinc coated again (for plain galvanized rolls - class 1, 2 or 3) or PVC coated

  • Most expensive - uses much more zinc to galvanize the fence roll

  • Engineered for fence to soil contact - can be overlapped and staked to the ground or buried in the ground

  • Engineered for salt spray contact for coastal or marine applications

  • Up to 25 years of useful life

    depending on the specific fence and it's use

The advantage of this process is the the wire joints (knotted or welded) are galvanized and will not rust. This galvanization type is engineered for fence to soil contact. 

This is the only type of fencing we offer to our customers or suggest they use. It's unique and specific to this type of fence application where customers overlap fence on the ground or bury it in the ground. It also offers the best all around resistance to corrosion - examples include coastal fence installations, using this fencing as bottom wire for pens, cages, coops and more. It offers the best protection available on the market.

Zinc-Plated vs Galvanized Steel: What's the Difference?

Galvanized steel is a type of steel that has been galvanized by being dipped or brushed with molten zinc. The zinc coating provides an extra layer of protection to the underlying steel. Galvanization is what makes steel durable and long-lasting, so it's also important to help ensure that your products last as long as possible.

  • The Process Of Making Galvanized Steel
    The process involves taking regular steel and coating it with a layer of zinc. This can be done through dipping, spraying, or brushing the steel with molten zinc.

    Hot-dip galvanizing is a type of galvanization that uses a higher temperature to apply the zinc coating. This increases the penetration of the zinc and makes it more durable. It's also a more efficient process, which means it can coat larger pieces of steel. The process of galvanization coats the steel with zinc and penetrates the metal, and forms a durable bond. This creates a corrosion-resistant layer that will protect the steel from rusting and corroding.

  • Advantages And Disadvantages Of Galvanized Steel
    The galvanization process provides the steel with superior protection, which means it will be stronger and last longer than other types of steel. While paint can chip and damage the metal underneath over time, a layer of zinc cannot be easily removed or damaged. This makes galvanized steel very durable and strong.

However, because it is stronger, this type of steel is usually more expensive. It can also rust if the zinc coating is damaged. This means that the steel needs to be stored correctly, handled carefully, and maintained regularly. Galvanized steel may also have design limitations.

If you want to learn more, please visit our website Galvanized Wire.

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