Tips on Selecting the Right Excavator Bucket | Volvo CE
Tips on Selecting the Right Excavator Bucket | Volvo CE
To coincide with the launch of our new EC200E excavator, I thought it would be helpful to provide a quick overview of excavator buckets, especially for any new excavator owners out there.
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When it comes to selecting buckets, the options can seem limitless. That's because excavators can tackle a diverse range of projects. There really is no one-size-fits-all when it comes to utilizing excavator buckets across different jobsites ' even across a range of projects on the same site.
Three of the biggest considerations to keep in mind when selecting a bucket are:
- The quality of the bucket and its features
- Bucket size
- Matching the bucket to the application
Whether you're well-versed in excavator buckets or still learning, you'll find value in these tips. That's because the consequences of using the wrong bucket can be significant. If you don't have the right bucket for your specific application, you'll likely see lower productivity and fuel efficiency. You could also have premature wear of the bucket.
Bucket Quality
All buckets are not made equal, so you'll want to do your homework to ensure you get the best bucket for your needs. One thing to look for is features that promote durability and reduced wear, such as wear strips that protect the bucket's sides and back, and side cutters that protect the bucket's cutting edge and improve penetration.
And don't forget about what's on the edge of the bucket to engage the ground and the material. If you don't have the right edge or teeth, you won't be able to do your job the way you want. For example, general purpose buckets typically have teeth, which is great for excavating. But if you're doing grading or landscaping work, Volvo offers a bucket with a bolt-on edge to help give your work a smooth finish. For extremely compact material, on the other hand, you may need pick-point teeth. Also look at the tip radius ' a short tip radius produces enhanced break-out force which reduces wear on the bucket and a long tip radius offers greater bucket capacity.
Volvo recently launched an all-new premium tooth system that not only increases productivity and fuel efficiency, but is also more wear resistant and much easier to fit, thanks to a hammer-less pin design. The teeth feature a new locking system that has a reusable locking pin, which locks into place simply by twisting it a quarter turn. You just place, push and twist ' that's it. With a system like this, you won't always be in the market for a brand-new bucket.
Picking the Right Size
There are a lot of factors that go into picking the right size of bucket, including:
- Application: I'll get into applications in greater detail below, but you want to maximize your bucket size for the application so that you can get more work done quicker. You can go too big, though, and hurt your productivity. A bucket that's too large can slow cycle times, especially when moving high-density material. Also, digging a 24-inch trench using a 36-inch bucket would, obviously, be counter-productive.
- Material Type and Density: The material you're working with and its density factor into how much you can actually pick up, which in turn affects the bucket size. As noted above, having too much of a high-density material in your bucket can hurt cycle times.
- Excavator Specs: The excavator's size, configuration, desired reach and other specs help determine bucket size. It stands to reason that you wouldn't put the same size of bucket on a 14-ton excavator as you'd put on a 75-ton machine. At Volvo, we have bucket sizes listed for our machines to ensure proper sizing is simple.
- Haul Truck Capacity: In order to fill up trucks as quickly as possible in the fewest number of passes, match the excavator's productivity and bucket size with the capacity of the truck. You'll get more done in less time, lower fuel consumption and reduce wear on your machines.
Matching Your Bucket to the Application
Matching your bucket to the application will save you time and money. So, let's go through some common bucket types and how they're used:
- General Purpose: General purpose buckets (some simply call them digging buckets) are designed for use in a large variety of ground conditions for all digging jobs. They easily handle materials such as topsoil, clay, sand and dirt, as well as tougher grounds with gravel and loose stones. They're designed with teeth for efficient excavating and higher digging forces. On general construction and excavation sites, digging buckets are most common. And depending on the application, the bucket might have additional wear components to handle heavy or abrasive materials.
- Heavy-duty: Reinforced heavy-duty buckets provide productive digging in compact materials like blasted rock, hard-packed clay and stone. They can also handle gravel, ripped basalt, shot granite, high-silica sand, sharp rock and other dense materials. Volvo buckets are manufactured using high-strength AR400 steel. Abrasion Resistant (AR) steel is extemely hard and makes for more durable, impact-resistant buckets. The bucket has an all-round heavier and tougher build than the general-purpose version. Heavy-duty buckets are typically used in applications like rock quarries for loading and rehandling. They allow operators to fill haul trucks as quickly as possible in the fewest number of passes.
- Ditching/Grading: Ditching (or grading) buckets have smooth edges designed for ditch maintenance, landscaping, backfilling and slope shaping and are optimized for filling, soft material digging and moving material around. You'll see them used a lot in road construction. They're also ideal for work done in a creek bed ' drain holes allow water to filter out, removing added weight. Ditching and grading buckets tend to be wider, and with a flat cutting edge, they're ideal for landscape finishing work and utility projects.
Customization and Quick Coupler Options
Buckets can also be customized with different types of teeth, side cutters, additional guarding, even different shapes to improve penetration. In Florida, for example, we've customized buckets with a spade nose, which is like a flat tooth. It creates a flatter edge which helps with the type of soil they dig in.
Volvo buckets are available as a direct fit or with Volvo quick coupler interfaces. If you're planning to switch out attachments often, buying buckets with universal quick couplers is important so your operators can switch out attachments fast and easy, on any brand of excavators you're running. If you only run Volvo equipment though, our dedicated S-type couplers are the best option for enhanced performance, including better breakout forces and capacities.
Learn more about Volvo buckets here, and if you have additional questions, just post a comment below.
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Choose the Right Excavator Bucket
The excavator bucket, as its name implies, is an essential attachment for an excavator. Choosing the right bucket for your project will have a significant impact on how quickly and smoothly it progresses.
It stands to reason that understanding what an excavator bucket is and how it is used is vital to deciding which excavator and excavator bucket best suit your needs. But to do so, you first need to answer one question: what is an excavator?
An excavator is an integral piece of heavy equipment for any job site. It is commonly used for loading, transporting, and other earth-moving tasks. With a variety of sizes and types, an excavator can have attachments that increase its functionality. With that out of the way, it's time to learn more about excavator buckets.
An excavator bucket is an attachment to the front of the excavator and it is connected to the arm of the equipment operated via controls in the cabin. Your choice of excavation buckets should be based on what your project needs. Depending on the type of attachment, your business can leverage its various advantages.
The following are some of the benefits when your business utilizes the right buckets for excavators:
- Productivity ' Having the right equipment enables your business to do more in less time and help your team complete their tasks on time. It will also give your crew more time to execute other tasks without compromising quality
- Operating Cost ' Your equipment will need less maintenance if you use it properly. With the right attachment, your business can cut back on maintenance costs and save more fuel.
- Safety ' Using the correct tools helps the excavator operator account for the width and capacity of the bucket. It ensures that your job site is a safe working environment.
Choosing the most suitable excavator bucket can be difficult and there are a lot of factors you should consider, but we're here to help you out with that!
How to Choose an Excavator Bucket
Here's a guide on how to choose an excavator bucket:
- Know the Right Size
- Know the Right Type
- Determine the Best Quality
- Consider Customization and Attachment Options
Know the Right Size
One of the most important factors to consider when choosing an excavator bucket is its size. You have to decide which excavator bucket sizes are appropriate for your projects.
These are some considerations you should keep in mind:
- Excavator Specifications
- Material Classification and Density
- Hauler and Truck Capacity
- Application
Excavator Specifications
The configuration, size, desired reach, and other specifications determine which excavator bucket you should use. A 10-ton excavator cannot handle the same bucket as a 25-ton machine does. You need to choose a bucket that perfectly fits your excavator.
To help you choose, you can check out this excavator bucket size chart:
If you are looking for more details, kindly visit excavator buckets for sale.
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Tape Roll Slitting Machine vs Manual Slitting: Which Is Better? MACHINE SIZE RECOMMENDED BUCKET WIDTH (INCHES) RECOMMENDED GRADED BUCKET WIDTH (INCHES) Up to 0.75 ton 6 ' 24 30 1 ton ' 1.9 ton 6 ' 24 36 2 ton ' 3.5 ton 9 ' 30 48 4 ton 12 ' 36 60 5 ton ' 6 ton 12 ' 36 60 7 ton ' 8 ton 12 ' 36 60 10 ton ' 15 ton 18 ' 48 72 19 ton ' 25 ton 18 ' 60 84
Material Classification and Density
The material and its density determine how much you can pick up. Dense materials may weigh down a big bucket, affecting your productivity. Meanwhile, using a smaller bucket for light materials can be too time-consuming.
Hauler/ Truck Capacity
To be more productive, you need to match the excavator bucket with the capacity of its partner hauler or truck. The size of your excavator bucket should be able to hold enough to fill up the truck/hauler in the least amount of time. But it should do so without compromising your equipment.
Application
Your excavator bucket's size should match how it's used. You should maximize your bucket size as much as possible. This is why it is important to know the capacity of your bucket to have a more efficient output.
Know the Right Type
This section expands on the application. It discusses the types of excavator buckets and what each is used for.
Excavator buckets have different types depending on their use. For instance, an excavator bucket can specialize in laying pipes while another works best for landscaping. Using the correct one will help your team work faster and more efficiently.
That being said, what are the different types of excavator buckets? Listed below are the most common ones:
General Purpose Bucket
The standard bucket attached to excavators, the general purpose bucket is also considered the most versatile. Also known as the 'digging bucket,' this is what you receive when you rent an excavator without specifying the type of bucket. It's great for digging, cleaning up, and even loading. With its short, blunt teeth, it can be used for different types of soil. You can use a general purpose bucket to handle these materials:
- Mixed gravel
- Loam
- Sand
- Dirt
- Clay
- Silt
- Topsoil
Heavy Duty Bucket
It is usually made from high-quality aberration-resistant steel. It is also heavier and tougher than general purpose buckets and is usually used for excavation.This bucket can withstand high-impact forces and resist aberration. Its durability makes it suitable for high-density and heavy materials. It can be used for most heavy materials such as:
- Limestone
- Basalt
- Sharp rocks
- Shale
- Hard-packed clay
- Stone
- Sandstone
Grading Bucket
Wider than the other buckets, it has smooth edges and a flat surface without teeth. It's best used for digging soft materials and doing landscape work. It is also useful for the following:
- Road construction
- Utility work
- Slope shaping
- Ditch maintenance
Angle Tilt Bucket
Also called the tilting bucket, it can tilt 45 degrees both ways. It is used in the same way as grading buckets, but its tilting feature allows for more precise angles. It's great for the following applications:
- Sloping
- Trenching
- Ditch cleaning
- Digging hard-to-reach areas
- Land clearing
- Landscaping
- Grading
Trenching Bucket
Same as grading buckets, the trenching bucket is optimal for digging trenches. However, its narrow shape and sharp flat blade make it better for high-precision tasks.
Learning the different excavator bucket types is important for maximizing productivity. It comes hand in hand with another factor you should consider ' the quality of the excavator bucket.
Determine the Best Quality
To maximize output and performance, the equipment used on your job site should be dependable and long-lasting. This means that the excavator, as well as the excavator buckets, should be well-made.
When purchasing or renting an excavator bucket, you should inspect it first to see if it fits your needs. Below are some elements to look over when choosing an excavator bucket:
- Corrosion Resistance
- Durability and Signs of Deformity
- Performance
Corrosion Resistance
Rust is one of the most prominent signs of wear. Checking on the rust can help you determine if the excavator bucket is still in good condition.
Durability and Signs of Deformity
Bends, dents, and cracks can also show the condition of the excavator bucket. One of the most important parts to check is the welds of the bucket. Most of the time, fissures become rusty.
Performance
The most important thing to check when using an excavator bucket is how well it can still dig, move, and hold materials. Check if it's able to open and close, move around smoothly, and dig properly.
To ensure quality, it's important to check out the background of excavator bucket manufacturers. Whether it's buying or renting, you should go over the pros and cons of each manufacturer. This will help you choose the best excavator and excavator bucket for the job.
And when it comes to equipment for sale or even excavators for rent, you should partner with trustworthy providers. This guarantees that you will get the best-quality excavator for your job site.
Lastly, before choosing your excavator bucket, you should consider one more factor: It's whether you can customize your bucket to improve its productivity.
Customizations and Accessory Options
There are many add-on features that can enhance an excavator bucket. And as your projects expand in scope, it can be vital to include a few of these customization options in assessing the right excavator and bucket for your needs. Look into these customizations before choosing an excavator bucket:
- Edge Configuration
- Side Cutters
- Teeth Types
- Teeth Spacing
- Thumb
- Wear Protection
- Quick Coupler
- Power-tilting Coupler
Edge Configuration
The edge of the bucket you use should depend on your planned application. A straight edge is better for applications like site development and trenching. By contrast, a spade edge is great for quarrying and tough materials.
Side Cutters
Excavator buckets already come with thick side cutters. But a bolt-on side cutter will be of help for tasks such as digging.
Teeth Types
You can attach different types of teeth to the front of your bucket. Different types fit different tasks. Some examples are chisel teeth which are useful for most tasks, and single tiger teeth that specialize in penetrating materials.
Teeth Spacing
Teeth spacing is practical for different applications. An excavator bucket with tight teeth works better for materials like soil and tasks like trenching, whereas wide-spaced teeth handle tasks like penetration and materials like rocks better.
Thumb
Attached to the top of the bucket, the thumb pinches irregularly shaped materials in place. It can also handle bulky materials.
Wear Protection
Sidebar protectors, bottom and side wear plates, and side cutters are accessories that help preserve excavator buckets.
Quick Coupler
This accessory helps the operator switch between types of tools, buckets, and accessories.
Power-tilting Coupler
Used for better precision, this allows tools to tilt. It can move along a 180-degree arc, or a 90-degree tilt left or right.
Customizations and accessories have become an essential part of excavators. The better the add-ons are, the easier the tasks become so it also helps to be familiar with these features for your excavator bucket.
Choosing the Best Excavator Bucket to Help You Dig Deeper
Excavators are versatile equipment used for different applications. That said, it makes sense to pair them with high-quality excavator buckets that will further optimize your team's output. Investing in them will enable your team to maximize their productivity, complete projects, and free up time for other tasks.
Use our guide to choose the right excavator bucket that works best for your business. And remember to always consider the size and type of the buckets for excavators as well as its quality and accessories.
If you're still unsure on what equipment to use, let us help you!
Hastings Motor Corporation is the heavy duty equipment rental company that provides client satisfaction. We take pride in providing solutions to our clients' equipment needs.
Don't hesitate to contact us for more information.
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