The Ultimate Guide To 3 Way Valve - Plumberstar
The Ultimate Guide To 3 Way Valve - Plumberstar
Benefits of a 3-way valve
A 3-way valve brings ease as flow control equipment. Instead of three separate valves, you have one valve with three different positions. It means you can change the direction of the water flow by turning the valve to other positions. Its like a switch that can redirect the water to different paths.
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What is a 3-Way Valve?
A 3-way valve can work in three different directions to control the flow of a liquid or gas. It has three openings, like small tunnels, for the fluid to flow. The 3-way valve has this name because it can divert the flow direction between three ports.
brass 3 ports ball valveFor example, you have a pipe system with a 3-way valve in the middle. The water goes straight on its original path when the valve is in one position. But when you turn the valve to another position, the water diverts and flows through a different path. And when you turn the valve to the third position, the water flows through yet another path.
A 3-way valve can be useful in many different situations. It can control the shower flow of hot and cold water. It allows you to adjust the temperature. It is also useful in heating systems to control water flow. It can regulate the flow in industries as fluid system components.
How to Use a 3-Way Valve?
The correct way of using a 3-way valve depends on the specific application. It also varies on the purpose for which it is being used. Here are some general insights for the correct use of a 3-way valve.
Understand the Valve: Start by knowing the specific 3-way valve you are using. Read the instructions to understand the valves design, ports, and functionality.
Identify the Ports: A 3-way valve contains three primary ports. These are Port A, Port B, and Port C. One port is often the inlet, another is the outlet, and the third is a diverter or bypass port. Identify the purpose of each port in your specific application.
Position the Valve: The valve handle or lever has three positions on the three ports. Turn the handle to the appropriate position depending on your desired flow.
- Position 1: In this position, the valve connects Port A to Port B. It allows fluid flow between them.
- Position 2: The valve connects Port A to Port C. It diverts the fluid flow from Port B to Port C.
- Position 3: In this position, the valve closes off Port B and Port C. It stops the fluid flow altogether.
Choose the valve position that suits your desired operation.
Adjust Flow and Direction: Once the valve is set, observe the flow and direction of the fluid. Make sure it syncs with your intended purpose. You may need to adjust other components, such as pumps or pipes. It will optimize the flow as per your application.
Safety and Maintenance: Follow proper safety protocols when operating the valve. Secure the valve in the open or closed position. It will prevent unintended flow. Regular inspections can maintain the valve to proper functioning.
How Does a 3-Way Valve Work?
The working mechanism of a three-way valve involves a clever design. It allows the valve to control the fluid flow in three directions. Lets check how a 3-way valve works.
A three-way valve consists of a hollow body with three openings. These are like small tunnels for the fluid to flow through. Inside the valve is a movable component called a diverter or plug. This diverter has passages that align with the ports in different ways.
working mechanismHeres an explanation of the working mechanism:
- Position 1: Imagine the diverter is in its initial position. It joins ports A and B. It means the fluid can flow from Port A. Then, it passes a diverter. Then it exits through Port B. It allows the fluid to follow its original path.
- Position 2: On rotating, Port A and C align. Now, the fluid entering Port A goes towards Port C. It changes the course of the fluid. It directs fluid to a different path.
- Position 3: Moving the diverter further can close off Port B and Port C by not aligning any passage with them. The flow blocks in this position, and hence it cannot go across.
By changing the position of the diverter, the valve changes the port connection. It allows the fluid to flow accordingly. This working mechanism provides versatility in controlling fluid flow in different applications. It allows for redirection, mixing, or blocking of the flow. The changes depend on the specific needs of the system or process.
The general working mechanism of a three-way valve remains the same. Yet, there can be variations in design and construction depending on the valve.
Types Of 3-Way Valve:
These are the main types of 3-way valves. Each type offers ways to control the flow of fluids in various applications.
- T-Type 3-Way Valve:
The shape of the T-Type valve is like T. This valve has three openings in the shape of a T. the valve body has a ball or plug. It handles controlling the flow.
When the ball or plug is in one position, it aligns with one port. This condition blocks the other two ports. It allows the fluid to flow from one port to another while blocking off the third port.
By rotating the ball or plug, the alignment changes. It enables the fluid to flow between different combinations of ports. The T-Type 3-way valve is common when the flow must divert between two directions.
t port- L-Type 3-Way Valve:
The L-Type 3-way valve resembles the letter L. Like the T-Type valve, it has three openings. The ports in this type are in the shape of an L. This valve uses a diverter or plug to control the flow.
l type 3-way valveIn one position, the diverter aligns with one port and blocks off the other two ports. It lets the fluid flow from one port to another while blocking the third port.
By moving the diverter, the alignment changes. It enables the fluid to flow between different combinations of ports. The L-Type 3-way valve is common when the flow must divert between three directions.
- Mixing 3-Way Valve:
The mixing 3-way valve blends different liquids or gases. It has three ports, one of which has mixed fluid. The other two ports have fluids from two sources.
mixing 3-way valve- In one position, the valve allows the primary fluid to flow to the output port. It bypasses the secondary fluid.
- When the valve is in another position, it allows the secondary fluid to flow to the output port. It bypasses the primary fluid.
- The third position lets primary and secondary fluids mix before reaching the outlet.
This type of valve is applicable where we need precise control of fluid mixing. It includes chemical processes or HVAC systems.
Applications Of a 3-Way Valve:
A 3-way valve has various applications in different fields. Lets explore some of them:
- In bathrooms, a 3-way valve controls the flow and temperature of water in showers. It can blend water to achieve the desired temperature.
- 3-way valves in heating and cooling systems regulate hot and cold water flow. They control the mixture of hot and cold water moving throughout the system.
- HVAC systems often use 3-way valves to control refrigerant or water flow. These valves help direct the flow of the heating or cooling medium to specific areas. It ensures comfortable temperatures throughout a building.
- 3-way valves can control flow through stages in water treatment processes. They help redirect water to various treatment units, such as filters or disinfection.
- 3-way valves find applications in industrial processes. They help control the flow of various liquids or gases. It allows for diversion or mixing at different stages. Gas, chemical, and pharmaceutical industries rely on these valves for control.
- 3-way valves apply in piping systems where the flow direction needs changes. These valves enable the redirection of fluid flow to pipelines, tanks, or equipment. It ensures proper distribution and regulation.
- In certain applications, a 3-way valve can divert the flow of fluids from one path to another. This feature is helpful when switching between different supply sources. It also helps redirect fluids to alternative outlets.
Specifications:
specifications Product:3-Way Plug Ball Valve.Material:Lead-free brass, C, C.Size:1/2.Max Temperature:180 degrees Fahrenheit.Working Pressure:150 Psi.Applications:Sewage, drainage, irrigation, etc. size chartBest Raw Materials for a 3-Way Valve:
The choice of materials for 3-way valves depends on the specific applications. Here are some best raw materials for 3-way valves:
Brass: Brass is a popular choice for valve bodies and components. It is easy to manufacture and contains the best sealing properties. These properties make it suitable for 3-way valves.
Stainless Steel: Stainless steel contains high corrosion resistance and durability. It is often applicable to corrosive fluids. Stainless steel is also suitable for high-pressure and high-temperature applications.
PVC (Polyvinyl Chloride): PVC is a plastic material common in valve construction. It is lightweight and cost-effective. PVC valves are common in water applications and non-corrosive fluids.
Cast Iron: Cast iron is very durable in industrial valve applications. Cast iron valves are common in pipelines, heating systems, and industrial processes.
Bronze: Bronze is ideal for marine and plumbing applications. Bronze valves suit applications involving water, steam, and some chemicals. It is another popular raw material for 3-way valves.
PTFE (Polytetrafluoroethylene): PTFE is a synthetic fluoropolymer. It is famous for its use in valve seats, seals, etc. PTFE can endure corrosive fluids or chemicals.
Advantages and disadvantages of Using 3-Way Valve:
Considering these advantages and disadvantages is important when deciding on a 3-way valve. Here are the advantages and disadvantages of a 3-way valve.
Advantages of Using a 3-Way Valve:
Versatility: The 3-way valve has versatility, which is a favorite advantage. It allows for more flow configurations. It can control the flow of liquids or gases in three directions. This flexibility makes it suitable for various systems.
Simplified Plumbing: Using a 3-way valve can simplify plumbing systems. It reduces the number of required valves and pipe connections. Instead of many valves, a single 3-way valve can handle many functions. It saves space and reduces costs.
Cost-Efficiency: using a single 3-way valve instead of more valves can reduce costs. It saves from purchasing and installing separate valves. The streamlined plumbing design may also reduce maintenance and installation expenses over time.
Control Options: 3-way valves offer diverting, mixing, or blocking options. This control allows for precise adjustments and regulation of fluids. It makes them suitable for applications that need specific flow control.
Disadvantages of Using a 3-Way Valve:
Complex Operation: A 3-way valve can be more complex than a simple 2-way valve. Understanding the proper positioning and alignment of the valve may need extra knowledge.
Increased Pressure Drop: A 3-way valve can sometimes increase pressure drop across the valve. It means there may be a slight decrease in the pressure of the fluid passing through the valve. It can affect the systems performance.
Limited Flow Capacity: Due to the design and size of the 3-way valve, it may have a limited flow capacity. It shows less capacity compared to larger valves or flow-control devices. This limitation can impact applications requiring high flow rates.
Potential for Leakage: The 3-way valve has extra pathways and connections. Thus, there is a little higher leakage risk than in a simpler 2-way valve. Proper installation, maintenance, and use of quality components can reduce this risk.
PVC union 3 way ball valveHow to Choose the Right 3-Way Valve?
Selecting the right 3-way valve for a specific application involves various factors.
Identify the Application: Check the role of the valve in a certain application. Determine whether you need a valve for diverting, mixing, or blocking flow altogether. Knowing the application will help narrow down the options.
Fluid or Gas Compatibility: Consider the type of fluid or gas that the valve will be handling. Different materials are suitable for different media. The valve material should be resistant to the fluid. It prevents corrosion, contamination, or damage.
Pressure and Temperature Ratings: Determine your systems operating pressure and range. Choose a 3-way valve that can handle the required pressure and temperature. Check the 3-way valves specifications provided by the manufacturer.
Flow Capacity: Check the flow capacity needed for your application. It refers to the fluid or gas the valve can handle within a given time. Ensure the valve can have the desired flow rate without excessive pressure drops.
Valve Size: Consider the size of the valve in your piping system. Select a valve size that matches the diameter of your pipes. Using the correct valve size ensures proper. It avoids any restrictions or problems in the system.
Valve Actuation: Decide on the method of actuation for the valve. It can be manual using a handle or lever. The other is automatic with an electric or pneumatic actuator. A remote-controlled valve is also available. Choose the actuation method based on your system requirements and resources.
Manufacturer and Quality: Look for reputable valve manufacturers producing reliable 3-way valves. Read customer reviews and seek recommendations if possible. Quality valves serve longer and have minimal maintenance.
Budget Considerations: Take into account your budget limitations. It would be best to find a valve that is within your budget. Compare prices from different suppliers while checking the valves features and specifications.
Consult Experts: If you need more clarification about the selection process, consult experts. These can be valve manufacturers, suppliers, or professionals. They can provide valuable guidance and help you make an informed decision.
Concerns While Buying a 3-Way Valve:
When buying a 3-way valve, you must remember these concerns.
- Compatibility: Consider the compatibility of the valve with your specific application. Ensure that the materials in the valve are suitable for the fluid it will handle. It helps prevent corrosion or damage to the valve and the system.
- Specifications: Check the specifications provided by the producer. Look for pressure and temperature ratings, flow capacity, and size details. Ensure the valve meets your systems requirements. It should be able to handle the necessary pressures and temperatures.
- Warranty: Check if the 3-way valve comes with a warranty. A warranty assures that the manufacturer stands behind their product. It can be helpful if any issues arise with the valve after buying.
- Reviews and Recommendations: Read customer reviews before buying a 3-way valve. Ask about the experiences of others who bought similar valves. Their experiences can guide you in reliable selection. It can guide you about the performance of different brands or models.
Considering these concerns, you can decide better when buying a 3-way valve. Remember to prioritize compatibility, specifications, and warranty. Gather information from reviews or experts to select a valve that performs well.
How to Install a 3-Way Valve?
3-way shut-off valveInstalling a 3-way valve may need some basic knowledge and tools. Heres how to install a 3-way valve.
Prior to the installation process, collect the tools youll need ahead. It includes:
A wrench.
Pipe cutter or Saw.
Pipe fittings.
Pipe tape
A Measuring tape.
Ball valve leakageBefore installing the 3-way valve, its important to shut off the fluid in the system.
Mark the sections of the pipes where you need to cut and install the 3-way valve. Take a saw to make clean cuts on the marked spots. Remove any rough edges from the cut pipes.
Take the 3-way valve body and apply pipe tape on the threaded ends. It will provide a seal between the pipes and the valve body. Screw the valve body and cut the ends of the pipes. With a wrench, secure the connections.
Identify the inlet and outlet ports on the valve body. Determine which pipe will carry the fluid or gas to the valve. Also, check which pipe will carry fluid away. Connect the appropriate pipes to the same ports on the valve body. Again, use pipe tape and a wrench to ensure tight connections.
Restore the fluid or gas flow once the valve is set and the pipes are in place. If you notice any leaks, fasten connections tight. You can also apply more pipe tape.
Be aware of the operation of the 3-way valve. Depending on the valve design, a handle or lever may be rotated to control the flow. Practice operating the valve to divert, mix, or block the flow.
If you need clarification on the installation, its always a good idea to seek help from a technician. Proper installation of the 3-way valve is essential for its effective operation.
Comparison of 2-Way Valve and 3-Way Valve:
Comparison of 2-way valve and 3-way valve Property2-Way Valve3-Way ValveFlow Paths.It has two flow paths. One is for the fluid to come in, and another for it to go out. We can open it to let the flow go through or close it to stop it.It has three flow paths. One is for the fluid to enter, and one to go out in one direction. The other is to go out in a different direction. It can divert the flow or mix it.Working.A 2-way valve allows or blocks fluid or gas flow in a single direction. The flow goes on when the valve remains open. When in a close position, the flow stops.A 3-way valve has multiple flow configurations. It can divert the flow between two directions or mix them. The positioning of the valve determines the specific flow path.Usage.We use it when we need to control the flow in one direction. For example, we can use a 2-way valve in a water pipe to turn the water on or off.It applies when controlling the flow in two different directions or mixing. For example, we can use it in a swimming pool to direct the water flow to the main drain.Applications.Regulation, HVAC, Irrigation, and process control.Water treatment, mixing, diverting, fluid transfer.FAQs about 3-Way Valves:
Q1. Why would you need a 3-way valve instead of a 2-way valve?
Sometimes, we need more than a 2-way valve to control the flow. A 3-way valve gives you more options. You can send the flow in one direction or another. You can even mix the flows.
Q2. Can I repair a 3-way valve if its not working well?
Yes, you can repair a 3-way valve sometimes if its not working. You can rely on a technician who knows about valves to help fix it.
Q3. Do I need to maintain a 3-way valve?
Yes, maintenance of your 3-way valve is important so that it works effectively. Regular maintenance, like cleaning it and checking, is a good idea. If you notice trouble, its best to ask a technical expert to solve it.
Q4. Where are 3-way valves used?
3-way valves apply in many different places for certain functions. You can find them in HVAC, swimming pools, and water treatment plants. They are even in some toys or games involving water flow.
Conclusion:
3-way valves are in high demand because of their versatile working. You can find them with adaptable features. Plumberstar is offering a wedge-lok 3-way valve. It lets you change the valve without replacing the valve assembly. You can consider the above factors before having it bought.
3 Way Ball Valve Manufacturer and Supplier
Kinvalve: Your Partner of 3 Way Ball Valve Manufacturer and Supplier
As a unique 3 way ball valve supplier, Kinvalve provides a variety of three way ball valves, including 3 way flanged ball valve, threaded 3 way ball valve, 3 way actuated ball valve, 3 way manual ball valve, tri-clamp 3 way ball valve, as well as 3 way T port ball valve and 3 way L port ball valve.
3 Way Flanged Ball Valve
Kinvalve 3 way flanged ball valves are available in ANSI and DIN standards for your selection. The flange end face is FF or RF in common use and other flange end faces are available on your require.
Our 3 way flanged ball valves are most the panel mount 3 way ball valves with ISO mounting pad, which can be easily equipped with pneumatic or electric actuators for your remote control applications.
At Kinvalve, 3 way flanged ball valves are also available in manual operation with a level handle or a gearbox, the latter operation is often used in bigger sizes that require bigger torque to operate.
Our 3 way flanged ball valves are standard designed with self-adjustable V-ring stem packing for your reliable tight and at most double O-ring as your request for backup providing double safety use and long lifespan.
Threaded 3 Way Ball Valve
Kinvalve threaded 3 way ball valves are available in NPT or BSP threads. Kinvalve also offers a diverse line of threaded 3 way ball valves with a variety of body materials such as stainless steel and carbon steel for you to choose from.
At Kinvalve, threaded 3 way ball valves are engineered in 2 piece body or square body configurations. The 2 piece body 3 way ball valves are your lower-cost choice with a small body shape.
And the square body threaded 3 way ball valves are designed with bolted ends with flexible configurations. They even can be easily changed to be 4 way ball valves.
Our threaded 3 way ball valves are available in a size range from 1/2inch to 4 inches with a pressure rating of up to WOG.
In a typical Kinvalve threaded 3 way ball valve, the designs of blowout-proof stem and self-adjust packing as standard, anti-static devices for ball-stem-body and V-ring packing as your requests make us be your most reliable 3 way ball valve manufacturer in China.
3 Way Actuated Ball Valve
Kinvalve 3 way actuated ball valve is a 3-way ball valve with an actuator. There are 3-way pneumatic ball valves and 3-way electric ball valves by the types of actuators.
At Kinvalve, a 3 way actuated ball valve is a panel-mount ball valve with an ISO mounting pad.
This kind of mounting pad ball valve provides a standard mounting pad, which can be installed with any pneumatic or electric actuator designed in ISO standard.
Our 3 way actuated ball valves can be designed in a full range of end connections for your selection.
They are available in a 3-way flanged ball valve, threaded 3-way ball valve, and tri-clamp 3-way ball valve with mounting pad design.
At Kinvalve, you can find a wide range of 3-way electric ball valves, including a wide range of voltage levels, NEMA standard enclosures, as well as a full range of accessories.
Our 3-way electric ball valves are available in the size ranging from 1/2 to 4 with L or T port flow configurations.
For 3-way pneumatic ball valves, you can choose from a spring return actuator or double-acting actuator, open and close adjustment stops, and true NEMA accessory mounting.
Kinvalve 3 way pneumatic ball valves are available in the size ranging from 1/2 to 4 with L or T port flow configurations.
Kinvalve 3 way actuated ball valves are a high-performance solution when 3-way electric ball valves or 3-way pneumatic ball valves are required.
The direct mounting pads allow easy actuation with less space and cost requests.
Kinvalve 3 way actuated ball valves provide a flexible and durable solution for controlling the flow of water, air, oil, and other compatible media.
And each is designed to allow easy in-line maintenance and have a long service life.
3 Way Manual Ball Valve
The basic principle to distinguish a 3-way manual ball valve from a 3 way actuated ball valve is the operating mode.
At Kinvalve, the operating modes of 3 way actuated ball valves include electric mode and pneumatic mode. And the operating mode to a 3 way manual ball valve is the lever handle.
All our 3 way actuated ball valves can be equipped with a lever handle to be 3 way manual ball valves.
Besides, our 3 way manual ball valves are also available in the other types of manual handles like Oval Handles, Locking Ovals, Wing Handles, and other specific types as your requests.
Kinvalve 3 way manual ball valves are the most common and cost-effective choice. You can find a wide range of 3 way manual ball valves including threaded, flanged and tri-clamp end connections.
Tri-Clamp 3 Way Ball Valve
Kinvalve Tri-Clamp 3 way Ball Valves are also known as tri clover ball valves and are sanitary and hygienic ball valves used by all commercial brewers.
They can be easily disassembled, cleaned, and re-assembled and this is their major advantage over threaded fittings. They are also extensive used in the food and beverage industries.
As an expert with 18 years of experience, Kinvalve tri clamp 3 way ball valves are designed to be double o-rings stem packing and anti blowout stem to increase reliability.
3 Way Ball Valve L Port
To achieve control of the fluid through the three-way ball valve, you must consider a combination of how your pipeline is set up and the handle rotation pattern and the flow path configuration of the ball bore.
3 Way Ball Valve T Port Flow Pattern
Using the right 3 way ball valve type and configuration, you can achieve the following flow path control:
Completely close the flow paths
Mixing the fluids from two different pipelines
Diverting fluid from one direction to another one
Splitting the flow from one source to the other two different pipelines
Alternately closing one flow path and opening the other
In a typical Kinvalve three way ball valve, the internal pattern of the ball port determines its working mode and type.
The 3 way ball valves with different opening modes can achieve different functions. At Kinvalve, 3 way ball valves have balls with the flow path patterns like either L or T.
Kinvalve 3 way ball valve L port is the commonest 3 way ball valve. This L ball valve is used to transfer flow from one inlet into one of the two different outlets. This is why 3 way ball valve L port is often called the diverter ball valve.
At Kinvalve, diverting ball valves or directional ball valves are alternate names used for 3 way ball valve L port. Because this L ball valve is widely used to divert or transfer the flow path from the inlet into one of the two different outlets.
The handle can only rotate 90 degrees L port ball valve, also called a two-position 3 way ball valve.
This 3 way ball valve L port can be rotated either to the left or to the right to transfer the flow path from one of the two outlets to the other.
At Kinvalve, there is the other kind of L port ball valve, its handle can rotate 180 degrees. In this way, the handle can be parked in three positions.
This 3 way ball valve L port can completely shut off the flow path. This 3 way ball valve is usually called a three-position 3 way ball valve.
In the case of most horizontal type 3 way ball valves L port, the stems are limited to 180 degrees. This provides for three options for your application:
- Transfer to left flow while closing the right flow path
- Transfer to right flow while closing the left flow path
- Completely shut the outlets
3 Way Ball Valve T Port
Kinvalve 3 way ball valves T port are widely used in mixing applications. In these systems, the tee ball valves take two inlets, and the third port is used as an outlet to flow out the mixing fluid.
3 Way Ball Valve T Port Flow Pattern
Of course, depending on the process requirements, you also can take one port as the inlet to split the fluid into the other two outlets. These two processes are opposite.
Our tee ball valve is used to divide flow and be used the same as the L port ball valve to divert flow from one outlet to the other.
The same as the L pattern, Kinvalve 3 way ball valve T port changes the flow paths with a 90 degrees rotation of the stem.
They can provide diverting, mixing or splitting, and straight-through flow by the allowed range of stem motion.
A big difference between the L port ball valve and the T ball valve is that a typical T ball valve cant use for your full shut-off application.
The company is the world’s best China 3 Way Ball Valve Supplier supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
Mixing ball valve is an alternative name for T ball valve. Because this T port ball valve is widely used to mix or combine flow coming from two different pipelines in your system.
And the same as the L port ball valve, the turns of the stem can be limited by using a handle stop design.
Kinvalve also can design the three way ball valve with a latch locking device, it allows the handle locked in either position.
On some specific occasions, you may need this lockable device to prevent operation by mistake or some unauthorized people control by purpose.
As a progressive 3 way ball valve supplier, Kinvalve has been committed to providing customers with one-stop ball valve solutions for more than 18 years. Were confident youll find the suitable 3 way ball valves you need.
Contact us to get assistance now.
3 Way Ball Valves: The Ultimate FAQ Guide
In this guide, you will find all information youre looking for about 3 way ball valve.
Whether you want to learn about the features, benefits, working principle or designs you will find all information right here.
Keep reading to learn more.
What is a 3 Way Ball Valve?
A 3 way ball valve is a multi-port ball valve with 3 openings, usually known as ports. Tubing and piping are connected to these ports to enable fluid or gas flow control.
Depending on the direction of flow through the 3 way ball valve, these 3 openings are often described as:
- Single outlet and two inlets
- Single inlet and two outlets
3 way ball valves will provide you with a simple way of controlling both flow direction and shut off in a single body.
3 Way Ball Valve
What are the Components of 3 Way Ball Valves?
The 3 way ball valve construction has the following crucial parts:
- Body: This is the main component of the 3 way ball valve. It houses all other components for off and on control.
- Stem: This component provides a connection between an external control mechanism, e.g., lever or handle, and the ball component.
- Rotary ball: Being a ball valve, the 3 way ball valve uses a ball with a centre bore to allow media flow. These bores are cut out channels. You can control this component by turning the stem.
- Seats: These components provide a seal between the ball and the body as they are located between said components.
- Actuation handles or levers: As an operator, you will use these components to turn the ball.
This component has markings that serve as indicators for direction of flow of fluid through the 3 way ball valves.
- Bonnet: This component houses the packing and stem components.
- Packing: Prevents media escape as it acts as a seal around the stem component.
How does a 3 Way Ball Valve Work?
Turning the lever/handle turns the ball component of the ball valve to align its cut out channels to the valve outlets and inlets.
Different levels of control are achieved depending on the degree of handle rotation or ball port type. The common types of ports are T port and L port.
L port 3 way ball valves have an L shaped cut out channel.
This implies that media will be sent from one port to another through a 90 degree angle when actuated.
T port 3 way ball valves have a T shaped cut out channel that can send media from one port to another. These ports can also be aligned to the 3 way ball valves T shape to mix all the ports.
What are the Applications of 3 Way Ball Valves?
Typical applications of 3 way ball valves are water chiller, air handling and fan coil units.
You can use 3 way ball valves to open flow in one pipe while shutting off flow in another line.
You can also use 3 way ball valves to mix media from two separate inlets into one pipe or one inlet into two outlets.
Applications may vary depending on the port type. T port 3 way ball valve applications include:
- Combining flow coming from two separate inlets.
- Splitting the flow of media between two outlets.
- Allow mixing of media from two separate inlets.
- Alternating the flow of media between separate outlets.
L port 3 way ball valves include:
- Diversion of flow to allow seasonal demand accommodation.
- Changing source of media flow.
- Diversion of flow from one destination to another.
What are the Available Types of 3 Way Ball Valves?
The different types of three way ball valve include:
Diverter Valve
The alternate name for this type of 3 way ball valve is the L port ball valve. This is because its design enables you to change or divert the flow going out through one port or outlet.
These 3-way ball valves have a single inlet and two separate outlets.
T Port 3 Way Ball Valves
T Port 3 Way Ball Valve
These are commonly referred to as 180° ball valves and you can use them to accommodate two inlet flows.
These combined flows can be mixed together to flow out through a single outlet. The reverse is possible depending upon the specifications of your project.
You should consider this type if your process requires mixing, straight/split flow, or diversion through the valve.
Its also worth noting that this type of 3 way ball valves will not provide shutoff control. You can only use them to prevent flow from any two ports.
What Factors should you Consider when Choosing a 3 Way Ball Valve?
Some of the key considerations during selection of 3 way ball valve include:
Operating Pressure
You should check the 3 way ball valves pressure ratings before purchase. These ratings should correspond to the pressure requirements for your intended application.
Some 3 way ball valves are not designed to accommodate immense pressure.
Not doing so will could potentially cause problems like seepage, which may slow down your process in the long run.
Figure out the exact size of the valve you need to accommodate said pressure.
Ball Valve Capability
Some 3 way ball valves are not capable of handling extreme temperatures. This is mainly attributed to the materials they are made from.
Before purchasing a 3 way ball valve, you should determine what temperature the media has to be at to pass through.
Different materials have different extreme cold and hot conditions resistance levels.
Choose a 3 way ball valve that is made from a material that is adaptable to your processes temperature requirements.
Type of fluid you will be Passing
While the 3 way ball valves are versatile, they are not suitable for controlling all types of media.
Some materials may contain suspended solids and debris that may cause damage to the 3 way ball valve. Thus, slow down your process in the long run.
Volume of Fluid you will be Passing Through the Valve
You must identify the amount of fluid volume that you intend to pass through the 3 way ball valve.
Selecting valves built from robust materials, like stainless steel alloys, to handle the fluid volume is the best choice.
It will ensure your safety and that of people handling your pipeline system.
Cost of the 3 Way Ball Valve
The cost of the 3 way ball valve is also an important consideration to make. You must select one that is in your budget and still deliver top notch performance.
You should also take auxiliary costs like installation costs into account when choosing a 3 way ball valve.
In that regard, it is good to check our catalogue to find a 3 way ball valve within your budget.
Generally, you require 3 way ball valves in specific applications where firm closure is essential.
Check out the factors mentioned above to get yourself the best possible product for long time and robust usage.
How do you Tell the Direction of a 3 Way Ball Valve?
A T shaped or L shaped arrow symbol is on the 3 way ball valve handle. This symbol mimics the ball components cut out part.
You can determine the direction of media flow by referring to this symbol.
Simply put, the handle has an arrow symbol that indicates the position of the port inside the 3 way ball valve.
How do you Install a 3 Way Ball Valve?
For T port 3 way ball valves, you should ensure that the inlet, i.e., port A, is piped to the coil to maintain proper control.
Ensure that the other inlet, i.e., port B, is installed in a way that yields 70% of the flow from port A.
For L port 3 way ball valves, you should pipe port B as the central bypass port perpendicular to the flow.
The 3 way ball valves come in a variety of end connections. These connections range from ANSI flanges, ¼ to 2 NPT connections, to glue sockets.
The advantage that comes with such connections is that they give you the ability to remove the valve body for replacement or servicing.
Without this ability, you would have to cut the pipe on two valve sides. This will slow down your process.
What Materials are 3 Way Ball Valves Made from?
Different parts of the 3 way ball valves are made from different types of materials.
The ball, body, and stem are usually made of materials like PVC, Carbon Steel, Brass or Stainless Steel.
Using such allows the valve to accommodate up to 232 PSIG pressures at 73°F and work in temperatures of up to 140°F.
The manual hand lever is made from PVC material. Similarly, the seat and seal components are made from PTFE or TFM material.
These materials are water-resistant, hence perfect for the application.
Stainless Steel 3 Way Ball Valve
What is the Pressure Rating of the 3 Way Ball Valve?
A 3 way ball valve can accommodate pressures of up to 100 MPa; 15,000 psi.
These ratings are primarily affected by the type of materials used and the overall design of the 3 way ball valve.
What are the Advantages of 3 Way Ball Valves?
The main advantages of a 3 way Ball Valve are:
- Provides a simple structure, compact design, low volume, and less weight.
- Offers low resistance to the media passing through the valve.
- The sealing of the 3 way ball valves is excellent. Thus, you can employ them in vacuum systems.
- Maintenance of the 3 way ball valves is simple and will save you time.
- 3 way ball valve elastomers are changeable. This helps when you need to adapt your valve to processes that may require accommodation of different flows, conditions and temperatures.
- Come in various sizes, increasing the range of applications you can use.
Why are Handles an Important Part of 3 Way Ball Valves?
The handles of the 3 way ball valves turn within a given range of motion. You can control the 3 way ball valve by turning the handle to shut off or to open flow.
Moreover, handles have a visible arrow symbol on them that mimics the cut out channels on the ball component.
This could come in handy when trying to determine the direction of media flow through the 3 way ball valve.
What are the Major Disadvantages of 3 Way Ball Valves?
- Have terrible throttling properties. Due to high velocity flows, the partially exposed seat in a throttling position can make it vulnerable to erosion.
As a result, we do not recommend 3 way ball valves for such applications.
- Wear and Tear
Ball valves may stick in place and become stuck if used to control the wrong type of media. Slurries have suspended particles that may get trapped and cause this problem.
The 3 way ball valve may wear out, get stuck or become damaged in the long term.
What are the Flow Patterns Supported by 3 Way Ball Valves?
Flow Direction of 3 Way Ball Valve
L Pattern Flow
The L pattern 3 way ball valve makes a shift in the flow from one port to the other. You can do this by rotating the handle or actuator to 90 degrees.
Suppose the first position is opened by the bottom port and the left port.
A quarter turn in the counter clockwise direction causes the valve to divert the flow of the media to the right outlet.
Another quarter turn in the other direction, allowing a complete rotation of 180 degrees, blocks the passage of media.
A 270 turn will also obstruct the media movement.
However, having a complete 360 turn enables the valve to return to its original place.
Two of the 3 ports are available at one time. This makes it possible for the valve to have two shutoff positions and 3 flow pattern choices.
T Pattern Flow
The T pattern is called a mixer valve since the media of two inlet flows can be mixed within the valve.
Its leaving the valve on the other end and in a way, you can open all 3 ports at one time.
The T pattern of flow can be similar to that of the L pattern of flow.
You can achieve this with a quarter turn of the handle.
T patterns cannot have a bubble tight shutoff. However, they can restrict the flow to two ports or facilitate the passage to all 3 ports.
What is a Diverter Valve?
Diverter valve is an alternate name for L port 3 way ball valves. This is mainly because these valves are used to change or divert flow going out through two separate ports or outlets.
What are the Temperature Ratings for 3 Way Ball Valves?
3 way ball valves can accommodate temperatures up to 400 °Celsius (753 °F) depending on the materials used and the design.
What are the Key Features of 3 Way Ball Valves?
The main features of 3 way ball valve are:
- 3 way ball valves open and close without friction. The design of the 3 way ball valve eliminates the rubbing of components during application.
- Due to their jacket structure, you can check and maintain the 3 way ball valves directly and cost effectively.
- The 3 way ball valves seat is strong enough to withstand abnormalities in pressure rates.
- 3 way ball valves have a wedge sealing structure: The valves sealing stays robust regardless of differential pressure variation.
The sealing is guaranteed to protect the valve against common problems like seepage.
- 3 way ball valves are self-cleaning valves. All accumulated burrs and debris are washed off when the valve lifts from its seat keeping the surface clean.
What is the Difference Between 3 Way Ball Valves and 2 Way Ball Valves?
Two way ball valves are commonly used as shut off valves. Their reliability and simplicity make them well suited for such applications.
Additionally, two way ball valves have only two openings or ports. These are the points at which they are connected to piping or tubing systems.
Moreover, the ball component has a single straight hole where the gas or liquid passes through. 3 way ball valves are, on the other hand, more complex.
They have 3 connection or ports.
They can solve more complex flow control requirements than 2 way ball valves.
Thus, making them more versatile and applicable in a wider range of processes.
A difference also arises in the prices of both valves. 2 way ball valves are less costly compared to 3 way ball valves.
Using 3 way ball valves guarantees saving money in the long run with regards to maintenance costs and replacement of parts.
What is the Difference Between a 3 Way Ball Valve and a 3 Piece Ball Valve?
Comparison between 3 way ball valves and 3 piece ball valves can be drawn from their design and structure differences.
In this regard, 3 piece ball valves have two ends or ports while 3 way port valves have 3 ends.
Moreover, the cut out channel in the 3 piece ball valve ball component is straight.
The cut out channel in the 3 way ball valve ball can be L-shaped or T-shaped depending upon the type.
How Long do 3 Way Ball Valves Last?
When used under the appropriate conditions, 3 way ball valves can last very long.
However, they will lose their functionality over time and wear out.
They will not last forever, but we guarantee that they will last for at least 3 years.
Actuated 3 Way Ball Valve
How do you Maintain 3 Way Ball Valves?
- To enhance the operability and service life of your 3 way ball valve, you should conduct frequent inspections.
- Please keep a record as you inspect them at least once every six months. Be on the lookout for malfunctions that may cause leakages and fix them as soon as possible.
- You should periodically inject grease through the fittings of your 3 way ball valves. You should do this about once every six months.
Like the stem journals, other components do not require routine maintenance as they are already lubricated permanently at the factory.
- After injecting grease, you should ensure that the balls diameter is aligned to the seats inner cavity plane. If its not, you should adjust the actuators stop ball.
- Before disassembling, you should isolate the 3 way ball valve from flow and pressure.
This is a maintenance procedure that will go a long way in ensuring the safety of both you and the valve.
What Test and Design Quality Standards Do 3 Way Ball Valves Conform To?
- JB 78 and GB are Chinese valve standards for ball valve technology requirements and valve marking, respectively.
The markings indicate useful information like pressure ratings.
- ANSI/ASTME PTC25.3 standards for valve characteristic testing solutions.
This means that the valve has been put through tests to determine whether or not it can handle certain working conditions.
What are the Signs that the 3 Way Ball Valves are Failing?
- 3 way ball valve handles not moving. This is a common sign of failure. It occurs when debris enters the valve and damages the seal.
- A damaged seal will seal entirely and may result in fluid or gas seepage.
- The 3 way ball valves will often be noisy.
- The 3 way ball valve may start vibrating.
What Determines the Cost of 3 Way Ball Valves?
The main parameters that dictate the 3 way ball valve price are:
Materials
Different materials with varying characteristics are used to manufacture 3 way ball valves. Some wear out faster than others and are thereby cheaper.
This simple factor determines the 3 way ball valves versatility, longevity, durability, and strength. All of which are parameters that bring variations in the prices of 3 way ball valves.
3 Way Ball Valve Type
Different types of 3 way ball valves perform different functions, e.g., L port valves are diverter valves.
Hence they will be priced differently from T port valves which are mixed valves.
When choosing your 3 way ball valve, you should consider how much space is available for the valve accommodation.
3 way ball valves are space saving valves in general and will provide you with quality fluid flow control.
Once you understand everything in this guide, it is easier to choose high performance 3 way ball valves.
For an inquiries or questions about 3 way ball valves, contact Kinvalve now.
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