The Benefits of Using precision machined components manufacturer
Top 10 Benefits of Precision Parts Manufacturing - Setco
High-precision parts ' with an estimated market size of $71 billion by ' enable numerous industries to uphold safety and quality standards while keeping up with demand and maintaining a competitive edge. With precision parts manufacturing, you can produce versatile parts to precise specifications and enjoy several benefits.
Choosing a precision parts manufacturer to partner with and incorporate into your workflow can lead to a smooth transition where you reap significant benefits.
The Top 10 Benefits of Using Precision Parts Manufacturing
When looking to improve your production output and automation capabilities, precision manufacturing is an ideal way to save time, money, and materials. Discover the benefits of using precision parts manufacturing for your operations.
1. Improved Accuracy and Tighter Tolerance
Precision CNC machining centers and similar tools can guarantee tight tolerances. Once precise specifications are keyed in, the automated process takes over, ensuring a reduced chance of error, especially when compared to human machining. Demand for complex precision industrial parts is expected to remain strong, and even slight tolerance deviations may result in significant production problems for the end customer and cost increases for the manufacturer.
Precision manufacturing technologies allow you to manufacture batch orders of complex parts at affordable rates because of less waste, fewer labor expenses, and highly accurate components while maintaining quality and conserving time.
2. Increased Efficiency and Faster Production Cycles
Machining tools offer precise solutions at a pace that far outweighs manual production. Another common advantage of opting for machine-manufactured precision parts is reduced critical errors. Although you might have highly experienced employees operating manual workstations, there is a greater risk of error as far less work is automated. CNC machining tools and other precision parts manufacturing equipment offer greater error-free results and do so at an accelerated pace.
Automated precision machines from contemporary precision manufacturers have incredibly advanced engineering capabilities. What might have taken months for workers to complete is sped up by precision manufacturing and you can accomplish the work in mere weeks. Overall there are fewer production delays and your time to market improves so you can confidently meet demand.
3. Decreased Wastage of Materials
Producing precision parts means inevitable material waste. Creating the component is a process of removing and subtracting pieces of the material until all that remains is the finished product. CNC precision machining minimizes material expenses owed to occasional human error by maximizing material use and minimizing wastage.
With the right precision parts manufacturer, you can benefit from the cost saving on your bulk orders because of conservative material use.
4. Cost-Effective Parts Manufacturing
One of the main upsides to opting to outsource precision parts manufacturing is that you do not have to invest in specialized machinery and tooling. Instead, your chosen manufacturer should be well-equipped to handle your order. This allows you to save time and money to focus instead on developing new products and improving existing ones.
Precision parts manufacturing is highly cost-effective because it enables you to produce components efficiently, with less need for manual labor, and to precise specifications rapidly. It saves on financial investments associated with labor hours, total materials, and energy. Because there are fewer errors and wasted production time is reduced, you can receive your parts sooner, and you don't have to stock extra parts due to potential defects and inaccuracies.
5. Improved Safety and Reduced Human Error
Safety and reduced human error are other significant benefits for you and your employees. The rate of workplace accidents and injuries is 18,000 annually among those who operate and maintain machinery. You can swap out human hands to manufacture precision parts with CNC machines to ensure as safe a process as possible.
Changing to CNC and other machines will likely reduce the chances of accidents and injuries in your workplace. Laborers who operate precision part manufacturing machines tend to work behind guards and transparent safety doors. In addition to reducing the risk of physical harm, precision machining allows you to minimize staffing needs or reallocate human resources. At the same time, CNC machines handle the recurring tasks of producing your precision parts.
6. Superior Quality Parts
Automated precision manufacturing is beneficial in improving quality control over manually manufactured products, partially owing to the rise of Industry 4.0 and technological advancements, which are projected to be leading growth factors of the precision parts market between and . Industries use computer-controlled machines such as CNC machining centers to achieve significantly higher accuracy than traditional casting or manual fabrication methods.
This manufacturing method results in fewer potential defects in the product and ' because of precise measurements and components fitting together accurately ' an increased chance of cost savings due to fewer returns and repairs.
7. Versatile and Fully Customizable
The ideal precision parts manufacturer can create nearly any type of part you require to exact specifications at their manufacturing facilities. Manufacturers can make different parts, with varying applications, from various materials. The ideal manufacturer can access and fabricate these with micron-level accuracy through the required processes. Ensure you find a precision parts manufacturing company with the equipment and expertise to fashion parts as needed.
With precision parts manufacturing, you have the freedom and flexibility to design custom parts ' including prototypes ' and produce them efficiently to your exact needs using advanced tools such as CNC centers, 3D printers, and laser cutters.
8. Accommodates a Range of Materials
Apart from a range of processing methods, another benefit of using precision parts is the ability to work with almost any material. Whether metal or plastic, precision machining equipment can handle it with ease. You can speak with a manufacturer, submit your designs and then decide on your process and the materials such as these and many more:
- Alloy
- Aluminum
- Brass
- Polyether ether ketone (Peek)
- Polyoxymethylene (POM)
- Steel
- Stainless steel
- Titanium
Regardless of the industry, a proficient manufacturer can match your material specifications so you can maintain quality. Because of the versatility of precision machining, it is suitable for the different requirements and challenges of a wide range of precision parts end users and industries, including:
- Aerospace
- Automotive
- Commercial
- Defense
- Electronics
- Energy
- Marine
- Medical
9. Ease of Prototyping and Part Testing
Precision machining is a viable and smart method of exploring new market opportunities and designing potential modifications and upgrades with minimal risk. All that is needed is to modify inputs to the CNC or similar machine and the equipment can create your new or revised designs in minimal time. So, you can quickly develop prototypes that match your specifications and test their viability before scaling production.
What's more, a precision parts manufacturing company can help you create fully functional prototypes that can demonstrate the performance of your product. Once you have feedback, you can easily alter the designs and retest the revised prototype part without the expense of molds or casts.
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10. Mass Production and Repeatability
Two other major benefits of precision parts manufacturing with CNC and other machines are that it is a reliable and efficient way to mass-produce consistently high-quality parts. Using precise and automated machinery allows you to produce complex parts that meet standards and specifications quickly and accurately. With increased scalability and repeatability, you gain an advantage in today's competitive market.
Discover Setco Precision Parts Manufacturing Solutions
For reliable and efficient precision parts manufacturing that meets your needs and expectations, look no further than Setco. At Setco, we strive to help you achieve the quality, flexibility and speed you need to stay ahead of the competition. Whether you require precision parts for aerospace, automotive, medical or other industries ' Setco has the solution.
8 Benefits of Precision Machined Components for Your Business
Benefits Of Precision Machining
Investing in precision machining helps industries in the following ways.
1. Faster production cycles
Adopting precision machining helps industries move into an accelerated full-scale production mode. Most contract precision machining services use CNC machining technology that demonstrates advanced engineering capabilities, which speeds up the production process that makes supply chain management easier with fewer disruptions.
2. Low wastage of raw materials and fewer expenses
The alternative to precision machining is human machining. Because of the exact dimensions required in precision components, the labor cost for their production is huge. Also, there is significant material waste that emerges at the end.
Alternatively, precision machining can save significant labor and material costs involved in production. Though investing in CNC machines involves a high expenditure, it is a single-time investment that helps reduce material waste and overall manufacturing expenses in the long run.
A further easier option is outsourcing the automated precision machining process to contract manufacturing companies. It helps to complete the task on a lower budget.
3. Increased accuracy
Precision machined components require to be manufactured with correct specifications to allow the production of the end product with high quality. For instance, let us consider the automotive industry. There is high precision involved in the manufacture of railway components, parts in a car, and other transport equipment. Without the high precision of parts used in automobiles, the safety and performance of the entire vehicle may go for a toss. Hence, precision CNC machining is more reliable than human engineering in this industry, as it leads to an increased level of accuracy that attributes a competitive edge to the organization in the market.
Medicine is another field that relies largely on precision CNC machining. The industry needs electronic equipment of high precision, which is crucial in diagnosing, treating, and curing various health conditions. The innovative technology of precision machines helps to increase the accuracy in the production of the raw components of equipment used in this field.
Businesses can find room for innovation in their product design by hiring skilled contract manufacturers to manufacture precision-machined components.
4. Custom machining
Precision CNC machining is also known as subtractive manufacturing as it involves the removal of material from the manufactured precision machined component to produce customized end products. Most industries require precision parts with particular dimensions to reshape them into different end products. While it can be laborious and expensive to manufacture individual parts separately or manually, precision machine investment allows custom machining solutions of the components to be used for manufacturing different products.
The textile industry is a good example in this context. High-pressure water jet cutting equipment, laser cutting range equipment, and other industrial CNC machines cover most textile industry needs.
5. Product consistency
Precision CNC machining help to manufacture components of consistent dimensions and quality to be used in producing the final end products in a bulk quantity. Goods produced otherwise may not exhibit this consistency.
Let us consider the use of precision machining in the aerospace industry. A lot of products need to be produced repeatedly with high accuracy and quality for the manufacture of aircraft, and any deviation can cause safety concerns to travelers. Precision machining can help in the manufacture, fabricating, and finishing of these base components with the best quality.
6. Safer production
Some industries pose several hazards for workers. Safety standards should be considerably high to avoid any injuries or mishaps to the workers. For instance, the oil and gas industry requires the creation of specific products at a designated site, and it is a hazardous task. The use of precision machines helps to produce custom products safely, which is why contract manufacturing companies use them.
7. Increased flexibility
One of the benefits of precision machining includes the flexibility it provides in the manufacturing niche. It is easier for companies to shift from sample production to bulk production according to the fluctuation in market demand for the desired end product. Precision machining also allows the manufacture of functional prototypes, which increases the reliability of the organization from a stakeholder viewpoint.
Outsourcing the manufacture of precision machined components for your business to reliable contract manufacturers can allow more flexibility in your business to scale up or scale down the production as needed.
8. Better workflow
Precision CNC machining improvises the existing factory workflow by saving a lot of manual effort that goes into performing minute tasks. The production team can better focus on aspects such as product design, testing, and launch by automating some parts of the production workflow through CNC machines.
Due to its numerous benefits, the global precision machining market revenue is expected to grow to USD 268.30 billion towards the end of , as per the Market Research Report of . However, the feared recession and the COVID-19 impact could cause a revision in the estimated figures.
The Most Reliable Precision Machined Parts Manufacturer For Your Business
Finding trustworthy contract manufacturers is crucial to the manufacturing need of every business because manufacture is the stage where things can turn out to be either extremely well or go completely wrong. Violin Technologies can be your trusted contract manufacturer for the following reasons.
- They are awarded the ISO D certificate for maintaining quality in the manufacture of precision machined components and sheet metal parts for aerospace and general engineering applications.
- They are ISO : certified for the qualitative manufacturing of wiring harnesses for medical devices.
- They won ISO : certification for the manufacture of electromechanical and cable assemblies. They serve all industries, including but not limited to railways, aerospace, medicine, transportation, defense, power, and the industrial sector.
You may reach them directly to obtain the best business solutions.
Are you interested in learning more about precision machined components manufacturer? Contact us today to secure an expert consultation!