Sesame Seeds Cleaning and Peeling Plant

Sesame seeds are one of the best and oldest known oilseeds in the world. These seeds are not only the healthiest seed varieties but also ones which are known for their nutty flavour and texture all around the world. The seeds have to go through a detailed processing procedure before the final outcome can be obtained and are then used for cooking and other purposes. The procedures involve cleaning and peeling which is done through appropriate machinery. The following are some more details of the cleaning & peeling processes of the sesame seeds plant ingeniously used in sesame seeds manufacturing.

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The sesame seeds cleaning and peeling plant plays an important role in sesame seed processing procedure. The sesame seeds plant can peel both white or black sesame seeds very efficiently and even in bulk quantities. This also helps to improve the sesame economic benefits and the overall utilization value. The peeling machine has a vertical structure and is easy to operate. Well known Sesame seed manufacturing companies like HL Agro use large sized cleaning and peeling machines so as to be able to produce large content of seeds every year. The whole sesame seeds plant require alkaline water in order to soak the raw materials and to separate sesame skin as well as the kernels by washing. Thus this process is termed as wet method cleaning and peeling.

The following is a step by step description of the manufacturing and production process followed by HL Agro and other sesame seed manufacturing companies.

1. Cleaning&#; The first step of the process is cleaning where the big and small impurities are removed.
2. Removing&#; The next step involves removing the sesame that is not full and this is done through rotary sieve.
3. Colour Sorter&#; The next stage of the processing process involves colour sorting in which the kernels with different colours are sorted using a computer colour sorter.
4. Sesame Grading&#; A classifying equipment is used to select similar sesame in this step.
5. Soaking&#; The sesame is conveyed to blender by a transmitting tube and then soaked for 30 minutes in water.
6. Peeling&#; A vertical machine or cylinder peeler is used to make the sesame go through relative movement in the container. This is done to remove sesame skin by using friction.
7. Separation&#; This is the process of separation of the skin and the kernel so that sesame can be softened by adopting the best soaking technology.
8. Drying&#; The seeds are now finally dried by using a sesame and water gravity ratio of 1:2.
   These processes are followed throughout the year in sesame manufacturing plants and in such a way that the yield can be maximized to the best extent.

Sesame Seeds Exporters, HL Agro maintains a fully automated processing plant for cleaning & peeling the sesame seeds to make them export -ready for global locations.

Product introduction

Sesame is a highly versatile ingredient that finds its way into a wide variety of dishes. However, before it can be used in our favorite recipes, it must undergo an extensive cleaning process to ensure purity and quality. To meet the growing demand for efficient processing of sesame, advanced sesame cleaning machines have been developed. These machines not only remove sand and impurities but also offer a range of benefits, including increased productivity and reduced labor costs.

The Sesame Cleaning Machine Introduction

Sesame washing machine makes use of the light specific gravity of sesame to remove the sand through washing sesame seeds. Made from high-quality stainless steel, this machine boasts excellent cleaning effectiveness, ensuring that only the highest-quality sesame seeds proceed further in the processing line. Its automatic dehydration feature facilitates fast and efficient water removal, further streamlining the production process. With the ability to remove stones, dust, and any other impurities effortlessly, the sesame cleaning machine has become the go-to processing equipment for sesame processing plants worldwide.

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Supporting equipment of 1 ton sesame washing machine production line

NameCapacityParameterAir hoist1 tonePower:1.5KW, Size:*800*, Weight:260KGSesame washing machine1 tonePower:0.75KW, Size:**, Weight:300KGSesame drying machine1 tonePower:1.5KW, Size:*800*900, Weight:150KG
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We also have other capacity for 2 tons, 3 tons, 5 tons and so on for your choice.

The Supporting Equipment: Pneumatic Hoist and Dryer

Two crucial supporting equipment pieces accompany the sesame cleaning machine &#; the pneumatic hoist and the dryer. The air hoist is a standout addition, boasting several advantages, including low noise emissions, a reduced risk of breakage, and minimal space occupation. During the hoisting process, the hoist utilizes airflow to efficiently remove small pieces of leaves and other undesired debris, ensuring that only the finest sesame seeds proceed further in the processing line.

By utilizing the centrifugal force of a rotary cone, the dryer efficiently removes excess water from the sesame seeds. This results in reduced moisture content, leading to shorter and more energy-efficient subsequent roasting processes. The utilization of the dryer not only saves time but also reduces the overall operational costs for sesame processing plants.

Features of the Automatic Sesame Seed Cleaner

The automatic sesame seed cleaner comes equipped with several notable features. Its stainless steel construction ensures durability and hygiene, while its efficient cleaning capability and high-speed performance contribute to increased productivity. Furthermore, the machine offers easy operation, requiring minimal labor input and reducing labor costs. Its water-saving design and low energy consumption promote environmental sustainability, making it an environmentally friendly choice for sesame processing plants.

Installing and Operating the Sesame Cleaning Machine

To ensure seamless integration into the production line, proper installation and operation of the sesame washing machine are essential. The following steps outline the process:

1, Position the machine appropriately and secure the scroll wheel under the chassis.
2, Connect the electrical power supply and verify the machine&#;s rotating direction.
3, Connect the water source and adjust the inlet and drain valves. Maintain a 1/3 higher discharging water level compared to the inlet water, with 2/3 of the water being discharged from the appropriate outlet.
4, Start the machine and feed the sesame seeds into the designated inlet.
5, Ensure the clean sesame container allows for good air permeability.

Versatility and Applications of Sesame Cleaning Machine

The sesame cleaning machine is not limited to sesame seeds alone; it is also suitable for cleaning various small seeds like rapeseed. Additionally, it can be seamlessly integrated into the sesame paste production line or used in conjunction with a sesame roaster machine and oil press to produce high-quality sesame oil. Alternatively, the washed sesame seeds can be directly dried for further use in the snack food industry, highlighting the machine&#;s versatility and adaptability to diverse applications.

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