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Natture Lime Mortar: what it is, types, advantages and what ...

Aug. 13, 2024

Natture Lime Mortar: what it is, types, advantages and what ...

Everything about Natture lime mortar: what it is, benefits and uses

Lime mortar is one of the most common in rehabilitation and restoration works, with special incidence in historic heritage buildings. And it is that lime is a construction material that was already famous in the 6th century BC. In fact, different researches Greece classical or the Roman Empire; as well as by the Mayans, Incas and Aztecs in America and by the first Chinese dynasties.

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A material whose quality is beyond all doubt, having been demonstrated pertinently through the centuries. But, what exactly does it consist of? Why is it now in fashion? What are its most relevant properties? In this article we delve into and answer all these questions and, we also present, our Natture lime mortar. A high decoration coating with which we return to the origin to look at the future.

What is a lime mortar

Lime mortar is a mortar composed of lime, aggregates and natural additives. Depending on the particular formulation of each product, the lime used can be aerial or hydraulic. This composition gives the coating a bioclimatic character, that is, the support becomes very permeable allowing breathability without losing an iota of its waterproof capacity against water.

The lime of said mortar, which gives it its name, has the quality of hardening when exposed to air. A kind of solid film is created, with a stony appearance, which hardens first by the evaporation of the kneading water and, later, by the chemical modification that its components undergo. If it is a quality mortar, it will not deteriorate over the years, but will become increasingly consolidated.

Living room with a large wall where it has been chosen to apply gray lime mortar.

Properties and advantages of lime mortars

For some years now, the use of lime mortars and stuccos has spread at the speed of light. The promotion of bioconstruction is to blame for this, although in reality these are materials that already boast a vast tradition in the sector. Products that have traditionally been used in construction, being relegated to the background after the proliferation of cement and derivatives.

Ecological awareness has put them back in the front row, gaining popularity every day in restoration, construction, theming, and heritage.

Next, we develop the main properties and advantages that once again put lime mortars in the spotlight to the detriment of other decorative coatings.

It is a biodegradable product

It is an ecological material and respectful with the environment, since it is nourished by elements from nature itself.

It acts as a natural fungicide and disinfectant

Product that is defined by a high level of alkalinity, which leads to lime acting as a natural disinfectant and fungicide. In this way, its high pH prevents the appearance of typical mold stains as well as the proliferation of fungi and harmful bacteria for human health.

Resistant to weather phenomena

The different weather conditions do not affect the resistances of lime mortars. Their tolerance to humidity, rain, and UV rays is more than proven. Hence, it is one of the most recommended materials to apply outdoors.

Material with less shrinkage and cracking

Compared to more classic mortars, lime ones boast lower shrinkage and cracking. An added value that consequently causes the creation of coatings that neither crack nor fissure, thus exponentially extending their useful life.

Very workable and breathable mortar

The lime that makes up this type of mortar allows the absorption or disposal of water. In summary, it prevents the humidity level from skyrocketing by regulating it at all times. Likewise, it is a mortar that has nothing to envy at all to those only formulated with cement. It can be achieved, and in fact there are, very plastic lime mortars, easy to work with and workable.

Provides very durable aesthetic finishes

The decorative finishes that are achieved are very durable. Spaces are beautified by creating textures and very varied effects with the hardness practically of a rock.

Moroccan style living room where Natture lime mortar has been used on walls and floor.

What is lime mortar used for: main fields of application

It constitutes one of the most used mortars in rehabilitation and restoration works of heritage buildings, but also in new constructions and as a decorative coating for homes, premises and businesses.

In summary, these are the most widespread uses of lime mortar:

Old masonry or ceramic blocks.

Wall recovery and regrouting.

Wall sanitation: complete or just the joints

Protection of walls located in very humid environments: to solve salinity problems, especially, in walls that have capillary rise.

Vaults and pavements.

Focused, stuccos, tadelakt, etc.

Traditional plasters with rough finishes.

High decorative value coatings: with finishes in gloss, matte, floated, etc.

Vivienda al más puro estilo de Santorini cuya fachada ha sido recubierta con mortero de cal.

Types of lime mortars that exist

In fact, lime bikers are nothing more than industrial mortars that have been dosed, mixed and kneaded with water in factories to be distributed to the place of use. There are several types, we are going to make a classification according to the setting procedure and composition.

Aerial lime mortars

The hardening of this type of mortars is done by its contact with the air, from the outside to the inside, which causes the process to be a bit slower. Likewise, they are somewhat more vulnerable to various weather conditions.

Hydraulic lime mortars

On the contrary, the hardening of hydraulic lime mortars is not affected or conditioned in humid environments. Therefore, they harden when in contact with air and water in the same way. It can be obtained naturally, directly from the stone, or manufactured industrially. Compared to aerial limes, these mortars confer higher resistances in much less time.

Likewise, we can establish another differentiation of this type of mortar depending on whether it is combined with sand or water.

Lime and sand mortars

The mixing proportions depend on the field of application, so they vary in this regard. For plastering, for example, one part of lime will be used for one part of sand; while for rendering it will be done with one part of lime for two parts of sand. A correspondence that will continue to be unbalanced if this mortar is chosen for brick walls (1 part of lime for 3 parts of sand) or for masonry walls (1 part of lime for up to 4 parts of sand).

Cement and lime mortars

Similarly, the mixing of lime and cement with water is subject to the application that is going to be granted to this mortar. It is very important to emphasize that the amount of water to be used must be limited to strictly necessary, since if there is an excess it will evaporate, therefore reducing the resistance of the mortar and, if there is little, working the mass and placing it afterwards will be more complicated.

Having said that, next we are going to mention some examples of actual mixing proportions:

For loaded and/or waterproof walls: 1 part of cement + 1 part of lime + 6 parts of water.

For lightly loaded walls instead: 1 part of cement + 1 part of lime + 8 parts of water.

For foundations: 1 part of cement + 1 part of lime + 10 parts of water.

Para revoques que sean impermeables: 4 partes de cemento + 1 parte de cal + 12 partes de agua.

Bedroom with the wall covered with lime mortar in ochre color.

How to make a lime mortar step by step

The combination of the different compounds that make up the future mortar must be carried out just when it is going to be applied on the corresponding surface, floor or wall. A mixture of materials that is carried out through an industrial mixer in most cases, although it is also possible to do it by hand. Now, we move on to detail the step by step to make a lime mortar.

Step 1: Calculate the proportions of the mix

To start, it is necessary to accurately calculate the parts needed of each component (lime, cement, water, sand, cement) depending on the type of lime mortar and the use and field of application that will be given to it.

Step 2: Mix the aggregates to prepare the mortar

Next, it is necessary to mix the different aggregates that make up the mortar in question. Sand is one of the most common materials, but there are also those who replace it with others such as gravel. Mix everything following the exact formula of the proportions previously calculated, some of which have been specified in previous paragraphs.

Step 3: Apply the lime mortar

Once the materials are perfectly mixed and the lime mortar has dried, it is time to apply it. Experts recommend placing it in a way that it expands on the top. The longer the mortar takes to dry, the greater resistance and durability it will guarantee to the support.

Tip! To achieve a lime mortar that dries faster, it is better to use hydrated lime in the mix. Why? Because this lime reacts with water forming crystals and, these crystals, provide partial hardening thus accelerating the settling of the mortar.

It is applied just like a traditional plaster mortar. Therefore, once the desired mixture is obtained, apply it on the vertical wall or pavement with the help of a trowel.

Lime mortar finishes: one of the fastest growing deco trends

Although lime mortar is a building material that has been used since the last century, it has been in recent years that its use has grown exponentially to become one of the most popular decorative trends. An unstoppable progression that is framed in the social, economic, and political context aimed at achieving a more sustainable planet for some time now and that is accentuated by the future, but at the same time close, horizon of the Agenda.

An environmental awareness that has led to the rise of bioconstruction and, consequently, has also boosted the commitment to this coating. A coating that has been with us practically all our lives decorating floors and walls, in interior and exterior spaces.

A lime mortar that is past but also present and, above all, future. We have moved from the oldest, more millennial techniques, to the making of more modern mortars that have variations depending on the use they want to give them as well as the wide range of finishes they allow. Any decorative style is possible.

Housing in the purest Santorini style whose facade has been coated with lime mortar.

Most widespread lime mortar colors

Without color, there is no shape; nor is there shape without color. Both concepts feed back, merge to offer a wide range of colors. And in the end, a lime mortar is nothing more than a continuous color coating. A harder, more resistant coating, with less shrinkage and, also, more ecological.

The catalog of shades is immense, it has no end. Thus, distinctive finishes can be created for walkable and non-walkable surfaces, vertical and horizontal, in indoor and outdoor spaces. From more earthy scales, reminiscent of the earth, the matrix and origin from which this building material arises; through the sophistication and minimalism of grays; to reach more lively chromatic varieties that fit the new trends: ochres, yellows, oranges, reds, blues, greens, etc.

Contact us to discuss your requirements of Hpmc Factory. Our experienced sales team can help you identify the options that best suit your needs.

Lime mortar for facade rehabilitation

The facades, being outdoors, are constantly exposed to different weather conditions: rain, heat, cold, wind... as well as the inexorable passage of time, which sooner or later ends up taking its toll. Over the years it is inevitable that the facades deteriorate and age, making it necessary to carry out some type of renovation to make them look lustrous again.

For these purposes, lime mortar is a very competent material to rehabilitate all types of facades, even those of the most emblematic and old buildings to achieve a highly decorative coating.

A product that will beautify the facades again while increasing their chemical and mechanical resistances. Benefits to which must be added the high pH of the lime mortar, which prevents the growth of fungi, mold and derivatives on the walls.

Cozy entrance hall in which Natture lime mortar has been used on the wall.

Natture, the new lime mortar from Topciment

At Topciment® we are also driven by environmental awareness, hence our strong commitment to developing coatings with which to contribute our small grain of sand. In that scenario is Natture, amicrocement tadelakt appearancewith which we gradually delve into a more sustainable line. A decorative solution that perfectly fits the demands of the sector and the current context we are going through in which reducing the ecological footprint is fundamental.

Natture is a lime mortar designed to decorate floors and walls, indistinctly in indoor and outdoor spaces. A two-component microcement that stands out for its variety of finishes, imitating not only the appearance of stucco most similar to tadelakt, but also exposed concrete. A product with a natural and handmade appearance that is reviewable, thus playing with countless textures.

Among its benefits compared to other materials, the following must be highlighted:

Continuous coating of low shrinkage that does not crack.

Applicable on a multitude of supports such as concrete, cement, ceramic or plaster, among others.

Provides a superior workability than other coatings on the market, in addition to being a product that as already mentioned is totally reviewable.

It can be applied with the "fresh on fresh" technique, an option that multiplies the final finishes that can be achieved.

Guarantees a greater hardness and resistances mechanical and chemical.

Rustic style bathroom with lime mortar on walls and sink.

A mixed mortar that combines the best of lime and the best of cement. The result is a product whose hardening is accelerated, as well as its mechanical resistances; it enjoys hydraulic qualities and greater plasticity and workability.

The Natture system encompasses four products that are distinguished by their aggregate size, with the thickest being Natture XL (0.4 mm). A lime mortar initially thought of as a preparation for the support, both floors and walls, although it can also be used as a microcement finish to enhance a rustic style. It is closely followed by Natture L and its 0.3 mm of aggregate, being a product designed to give the same use and application as its predecessor.

As a finishing lime mortar we have on one hand Natture M (0.2 mm) and on the other Natture S (0.1 mm). While the former can be applied both on pavements and vertical walls, the latter is only reserved for walls. The final finishes in both cases are simply spectacular.

If you have any questions about our new lime mortar, do not hesitate to contact us. Write to us at or fill out thisform. One of our specialist technicians will contact you as soon as possible to tell you all about Natture.

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Enhancing Bond Strength in Mortar Using RDP and VAE- ...

The Importance of Mortar Additives Exploring RDP and VAE Powders in Bonding Applications


In the construction industry, the performance and durability of mortar are paramount. Among the various components that influence the quality of mortar, additives play a critical role. Two key types of additives that have gained significant attention are Redispersible Polymer Powders (RDP) and Vinyl Acetate Ethylene copolymer powders (VAE). These additives are instrumental in enhancing the bonding properties of mortar, making them essential for both traditional and modern building practices.


Understanding RDP and VAE Powders


Redispersible Polymer Powders (RDP) are free-flowing powders that, upon mixing with water, form a stable dispersion of polymer particles. This quality allows for improved adhesion, flexibility, and water resistance in mortar applications. Similarly, VAE powders, consisting of a copolymer of vinyl acetate and ethylene, are known for their excellent bonding characteristics, enhancing the overall performance of mortar formulations.


Both RDP and VAE powders contribute significantly to the cohesiveness and integrity of mortars, enabling them to withstand various environmental stresses. These additives improve the adhesion between the mortar and substrates, reduce shrinkage and cracking, and enhance the workability of the mixture. They are particularly beneficial in thin-bed applications, where precision and quality are essential.


Benefits of Mortar Additives


The incorporation of RDP and VAE powders into mortar mixtures provides several advantages


1. Enhanced Bond Strength One of the primary functions of these additives is to improve the bonding strength between the mortar and the surfaces it adheres to. This is crucial in applications such as tile adhesives, where the bond strength directly affects durability and performance.


2. Flexibility and Elasticity The polymers in RDP and VAE allow for greater flexibility in the mortar. This flexibility minimizes the risk of cracking, especially in applications exposed to thermal movements or significant weather changes.


mortar additive bonding rdp vae powder


3. Water Resistance Mortar mixes enhanced with these additives exhibit improved resistance to water penetration. This quality is particularly important in regional climates prone to heavy rainfall or where moisture protection is critical for structural integrity.


4. Increased Workability The presence of RDP and VAE powders can significantly enhance the workability of mortar. This makes it easier for workers to apply, spread, and shape the mixture, ultimately improving efficiency on job sites.


5. Reduction of Shrinkage These additives help mitigate shrinkage during the curing process, further preventing cracks and ensuring the longevity of the mortar application.


Application Areas


Given their myriad benefits, RDP and VAE powders find applications across several domains within the construction industry. They are commonly used in


- Tile Adhesives Ensuring tiles stay firmly in place while resisting moisture infiltration. - Rendering and Plastering Improving the finishing quality and resistance of external walls. - Repair Mortars Enhancing the performance of repair mixtures for damaged structures or elements.


Conclusion


In conclusion, the role of mortar additives, particularly Redispersible Polymer Powders and Vinyl Acetate Ethylene copolymer powders, cannot be overstated. They are durable, versatile, and enhance the performance of mortar in multiple ways. As construction methods evolve and the demand for higher quality materials increases, these additives will continue to be integral to creating resilient and long-lasting structures. Their ability to improve bonding characteristics, flexibility, and overall workability makes them essential components in the modern construction landscape, ensuring that buildings not only meet current standards but also stand the test of time.


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