How to Guide to Wire Mesh Decking

When considering wire mesh decking solutions, it's essential to understand their benefits and applications. According to recent search results, wire mesh decking not only enhances safety by preventing falling inventory but also improves airflow within storage systems, promotes effective overhead sprinkler operation, and meets various fire code requirements.

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Wire decking pairs with pallet racks to deliver support, safety, and several other advantages for warehouse settings. The installation process is straightforward as wire decks simply drop into place, promoting high visibility across all pallet racking levels.

Understanding Wire Deck Options & Terminology

Support Channels

Support channels are welded beneath each wire deck, providing essential rigidity and load-bearing capability. Most wire decks are equipped with three or four support channels that can support loads of up to 2,500 lbs. Step channels offer enhanced strength compared to flanged channels, with each type having its unique set of benefits.

Wire Mesh Pattern

Over the last two decades, wire decks commonly feature a grid pattern of either 2" x 4", 2.5" x 4", or 2.5" x 4.5". Although higher density grids are available, they are typically intended for applications that require hand stacking or storing smaller items.

Waterfalls

"Waterfall" refers to the sections at the ends of the deck that hang below its surface. This design feature enhances the stability of the wire decks, reducing the risk of them coming loose from the pallet rack. The industry standard waterfall height is commonly accepted at 1.5 inches, with shorter configurations available for situations requiring labels or barcodes on the rack's beam face. Furthermore, waterfalls can be positioned upwards to function as a backstop, allowing for creative combinations of front and rear waterfalls.

Flush Decks

Flush wire decks are particularly advantageous for hand-stacking and order picking since they lack edges that might catch an employee's hands. The measurement of flush decks is aligned with the outside dimensions of the rack beams. Thus, if your racking measures 42" deep, you will require a deck that matches but is only about 38.25" deep — resembling the depth of the beam steps' interior.

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Proper Loading of Wire Decks

Important Note: Wire decks are not meant to support loads directly unless storing small or lightweight items on the pallet racking. Never point load wire decking; pallets must be fully supported by the front and rear support beams.

Wire Mesh Deck Lbs. Capacity and Waterfall Standards

Enhance the appearance and functionality of your pallet rack with a new wire mesh deck. Whether your aim is to organize a food preparation area, streamline inventory in your warehouse, or accommodate additional retail merchandise, a customizable and robust interlocking pallet rack is your solution.

This dependable wire mesh deck from Worldwide Material Handling showcases a standard waterfall design, measuring 60 inches by 46 inches. Featuring four support beams beneath the wire, it ensures your items remain securely in place, minimizing risks of falling or damage. The deck comes in a powder coat gray finish, allowing it to blend seamlessly with your warehouse decor.

Wire material offers the advantage of reduced cleaning needs compared to other options, as it doesn't accumulate dust easily. Additionally, a wire deck can support a greater weight capacity than wooden racks—up to 2,500 pounds—while also providing enhanced safety and resilience against damage from abrasive products.

To order in bulk, leverage our customized quote tool to initiate the process of organizing your inventory items effectively.

For more information on Custom Wire Mesh Containers, please contact us for expert guidance and answers to your inquiries.