How Commercial Composting Works

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Humans create a lot of waste, but when you throw something away, how much do you know about where it goes or how it&#;s handled? This article is the third in a five-part series that explores what happens to the tons of materials we discard.

Despite the proliferation of plastics in the last century, biodegradable organic material is still the largest component of the American waste stream. But for such a ubiquitous material, it&#;s a challenge for cities to deal with.

Some organic materials, like clean paper, can be recycled. Even so, organic materials, including paper products, yard trimmings, and food waste make up more than 56% of municipal solid waste (MSW). Some people keep their organic waste out of the garbage by composting at home. But not everyone has the time or space to compost. And home composting systems can&#;t always handle all of a household&#;s organic waste.

The word &#;industrial&#; has negative connotations in environmental circles but when it comes to composting, there are benefits to scaling up. Thanks to industrial-scale composting facilities, about 8.5% of America&#;s organic waste is composted. Some communities, like Seattle, mandate composting. But these cities are in the minority; far more do not even offer any kind of composting service. Here&#;s how municipal composting works where it exists.

What Is Composting?

Composting is the natural decomposition process of organic materials optimized by a controlled environment. The basic biological process is the same whether it takes place in a backyard pile or an industrial one. In an ideal compost pile, the carbon to nitrogen ratio is roughly 30:1. During the active composting period, the temperature stays in the range of 120-170 degrees Fahrenheit (49-77 degrees Celsius); moisture levels are kept between 40% to 60% to support the growth of naturally occurring micro-organisms that break down the waste.

Private commercial composting began during the s. Most of the earliest operations were small companies that mostly served businesses like farms and woodlots. One of the first municipal composting projects began in Davis, California, in . But they didn&#;t really begin to take off until the s when concern over rapidly filling landfills spurred the development of recycling programs. Today, cities can reduce their solid waste by up to 50% during the growing season by composting organic waste.

Compared to home composting, industrial-scale, commercial composting facilities can handle a very high volume of waste &#; including waste from residents who do not have the time or space to compost for themselves. Industrial composting facilities draw from a wider variety of feedstocks than a single household generates, and they have the tools and expertise to optimize the composting process.

How Industrial Composting Works

If your community composts, you may automatically be provided with a special collection bin, or you may have to sign up for &#;yard waste&#; or &#;green waste&#; as a separate service. In either case, you will keep your organic waste separate from your garbage and recyclables. Like garbage, private hauling companies usually collect yard waste with a large dump truck. But instead of hauling the waste to a transfer facility or landfill, these trucks will deliver the organic material to a commercial composting facility.

Often housed inside a shed-like structure to minimize odors and keep rainfall off the compost piles, these facilities can be quite large &#; think bulldozers instead of pitchforks. There are three primary commercial composting methods:

• Windrows: Waste is piled into long rows called &#;windrows&#; and aerated periodically by turning the piles. The ideal pile height is between 4 and 8 feet with a width of 14 to 16 feet.
• In-vessel: Waste is placed in a drum, silo, or concrete-lined trench where environmental conditions are mechanically controlled, and waste is physically turned or mixed. This is the most flexible method regarding batch size and feedstock.
• Aerated static pile: Waste is mixed in a large pile, loosely layered with bulking agents like branches, wood chips, or shredded newspaper to allow air to pass through the pile. A network of pipes underneath the pile either blows air into or sucks the air out of the pile.

Active composting usually takes only a few weeks, but a large compost pile may take months to cool and be ready to use. The finished compost is often sold to the public to offset the cost of the program. But the compost may also be used in public landscapes.

What Is Compostable?

Yard waste service obviously includes grass trimmings and woody debris.

Depending on the composting process used and the program&#;s capacity, curbside composting programs will often include food waste and food-soiled paper (which, unlike clean paper, is not otherwise recyclable) as well. However, even the most robust municipal composting programs cannot accept all kinds of organic waste. Pet waste, for example, is high in nitrogen and contains pathogens that are hard to eradicate. There have been commercial experiments with pet waste composting, and some independent businesses offer the service, but the material introduces too much risk for municipal composting programs to accept.

Compostable plastics, also known as bioplastics, also pose technical challenges. Many products that meet ASTMI standards for compostability will not break down under the conditions present in commercial composting facilities, where compost is rarely kept hot for as long as required to degrade the plastics.

Never put plastic in the compost bin unless it is labeled as compostable and your composting service explicitly states they accept compostable plastics. Even labeled bioplastics should go in the garbage unless you have confirmed that your local composting program accepts them. Similar to wishcycling contaminates the recycling materials, wish-composting contaminates the compost.

Compost Problems

Contamination is the biggest problem for municipal composting programs. Regular garbage is the most common contaminant. Nonbiodegradable items won&#;t necessarily harm the composting process, but separating the garbage from the compost is messy and inefficient. And no one wants to buy compost that contains bits of plastic and other debris. Composting only works as a form of recycling if the resulting product is marketable.

As the City of Seattle discovered, controlling the quality of the compost when you can&#;t control the inputs is a challenge. Consumers who bought the compost in the s reported that it killed certain garden plants. The problem was traced to Clopyralid, an herbicide. Washington state banned the use of the herbicide on lawns, and the composting program recovered. But municipal composting feedstock will still include materials that have been treated with chemicals.

Compostables can also be exposed to other contaminants. For example, fallen leaves on a driveway may have picked up some motor oil before being collected for composting. As a result, many municipal compost products do not qualify for organic labeling. The U.S. Composting Council offers a &#;Seal of Testing Assurance&#; to provide consumers with some assurance of compost quality.

For more information, please visit Anhui Tian jian.

Read part four of this five-part series, How Waste Incineration Works

Originally published on October 29, , this article was updated in January .

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Industrial composting facilities boast special equipment for breaking down compostables like meat, dairy, and fish scraps. Normally, these aren&#;t put into a home compost heap because of foul smells and hungry outdoor pests. 

But with commercial composting, all plant- and animal-based items can be composted. A pre-processing phase allows such items to successfully break down with other easily compostable items. At Moonshot, our services for home composting in Houston feed into local industrial/commercial composting facilities because of their efficacy.

How Does a Commercial Composting Facility Work?

Commercial composting operations consist of chippers, grinders, and mixers. These pieces of equipment ensure that all items reach more ideal composting conditions. Organics are screened beforehand, and large items or non-organics are removed. The leftover bits are thus more manageable for the microbes to naturally break everything down further.

These facilities sometimes use &#;in-vessel&#; techniques to mechanically turn or mix organic material in a silo of sorts. They can even monitor and control temperature, moisture, and airflow to encourage bacterial activity. The heat involved kills dangerous bacteria as well. Aerated static pile and windrow composting are other common techniques used.

There&#;s no difference in the soil at your home and at a facility. Commercial soil and backyard soil are the same. Both are rich and capable. In fact, you can compost at home and at an industrial level as you try to live more sustainably. The truth is, commercial-scale composting sites need everyone&#;s help to make an impact on a large scale.

If you love your compost pile, no need to give it up. But all those meats and dairies you&#;re having to send to the landfill can find a new home. Back in the earth - where they came from.

What Does "Compostable in Industrial Facilities Mean" for Plastics? 

What does compostable in industrial facilities mean exactly? 

Maybe you&#;ve already begun purchasing cutlery that&#;s better for the environment. You&#;re feeling great about your decision. But is it really better? Read the fine print. A lot of times, it depends on where you throw these products out.

If you read &#;compostable in industrial facilities,&#; then your backyard compost heap isn&#;t going to break down these items. The items also won&#;t break down in a landfill or in marine conditions. They must be broken down using commercial composting methods. Biodegradable cutlery, bags, and the like would take a decade or more to biodegrade right outside your home.

Tip: Eco-friendly plastic isn&#;t friendly if you don&#;t dispose of it properly, using a commercial composting service. 

Are you interested in learning more about Commercial Food Waste Composting Equipment? Contact us today to secure an expert consultation!

What Is Home Composting?