Reel Wrapping Machine:-

Reel Wrapper is a machine specially designed for packing paper, film, foil, and similar materials manufactured in reels.
There are two types of Reel wrapping machine are available in the market as per your need:-
1.) Firstly,Axial wrapping
2.)  Secondly, Radial wrapping
Axial Wrapping: In the axial wrapping the machine is designed to apply layers of film across the face diametrically and wrap them along the longitudinal axis.
Radial wrapping: In radial wrapping, the machine is designed to apply layers of film across the whole outer surface of the reel.
You can opt and select the machine as per your need and convenience.

If you want to learn more, please visit our website Eopac Machinery.

Types Of Reel Wrapping:-

There are also three types of Reel wrapping machine based on size:-
1.) Manual Reel wrapper
2.) Small size Reel wrapper
3.) Big size Reel wrapper

The longitudinally applied wraps are moved along the periphery with uniform overlap forming a cocoon type packing. This packing is completely Moisture & Dustproof and protects the product.

The Reel Wrapper is a state-of-the-art machine having provision for wrapping reels over a wide range of diameters and lengths.

however, If required you can design this Two-in-One machine that can be instantaneously switched over from Reel Wrapping mode to normal pallet stretch wrapping mode by a selector switch.
Moreover, Further, If you need then this machine can be easily integrated into conveyor lines.

Paper, Film, Foils, etc., in Reel form, cannot be easily wrapped with protective wrappers manually due to their heavyweight. Reel Wrapper, a &#;PACMACHINE&#; prestigious award winner, is suitable for the above products.

The machine uses 440V, 3-phase, 15 Amps power supply. It can stretch wrap Reels of various sizes in width & diameter, weighing even up to 1.5 tons, into a cocoon type packing. Whenever needed, it can be easily & instantaneously changed over from Reel wrapper to fully automatic Pallet Stretch wrapper.
Electronic drives and microprocessor-based cycle programmer cum monitor ensures uniform consumption of film for all the reels & pallets, once we preset. For the economical consumption of the stretch film, the inbuilt powered pre-stretch unit stretches the LLDPE stretchable cling film up to 300% before wrapping over the reel/pallet.

This method of packing gives the reel/pallet, protection from dust & moisture and ensures longer storage life while keeping the packing cost very much low, compared to packing them with Craft Paper / Hessain cloth, etc. Industries like Paper Mills, Film Manufacturers, etc., can install this machine and save enormously in their packing costs, in labor costs, in the time taken for packing, etc.

Features Of Reel Wrapping Machine:-

There are certain features available in this machine:-

1.)Firstly,Can be used as Reel Wrapper and Pallet Wrapper & Change-over is by a single switch.
2.) Secondly,Counter gives Stretch % applied & quantity of Film consumed in each Reel / Pallet.
3.)Thirdly,Provision for a wide range of reel diameters.
4.) Various levels of protection can be achieved by using flexible control of turntable and Reel speeds.
5.)Completely automated machine.
6.)Sturdily built for handling reels up to 1.5 tonnes by weight.
7.)Low profile height of turntable for easy loading and unloading of reels.
8.)Pit mounting of the machine is possible so that loading & unloading of Reels is at Ground Level.
9.)Applies pre-stretched film delivered from State-of-Art Powered Pre-Stretch Unit.
10.) Film stretch percentage can be easily adjusted to optimize film consumption and provide sufficient protection.
11.)Ideally suited for paper, film foil, tire cord fabrics, and similar materials produced in reel form.
12.)Reduce the use of film with the stretching size of the film with our unique reel wrapping machine.

Advantages Of Reel Wrapping:-

This machine will pay back its cost very soon, because of these advantages. Which are as follows:-
1.) Firstly, Protection from moisture dust and Foreign Particles
2.) Secondly,Save Packaging time and Labour
3.) Thirdly, Prevents telescoping of film rolls
4.) Easy identification of a wrapped product
5.) Globally accepted form of packaging
6.) Uniform packing

Reel Wrapping in different Industries:-

It can be applied in various industries Like Film Rolls, Laminated Rolls, BOPP Tapes, Paper rolls, wire Rolls. Let&#;s explain all these uses in particular fields:-
1.)Firstly, In Paper industry:- The paper industry comprises companies that use wood as raw material and produce paper, paperboard, and other cellulose-products. The paper industry is a global market.
and that&#; why it uses various types of machinery for different operations. The paper industry mainly uses reel wrapping machines to wrap and give safe effective layers to its products.
If you are thinking about starting the paper industry this machine is must necessary to help your packaging queries.

2.) Secondly,In Radial Tire industry:- The radial tire industry is particularly designed for vehicle tires. To overcome questions related to the packaging of the tire can easily solve with a Reel wrapping machine.
Many industries use this machine for their ease.

3.)Thirdly,In Laminated Roll Industry:- Lamination is the process of applying a thin layer of plastic to paper or card sheets to enhance and protect the printed Rolls.
lamination is often used for packaging and therefore packaging concerns various Laminated industries use Reel wrapping machines.

4.)most importantly, In Irrigation Industry:- Irrigation is the process of applying controlled amounts of water to plants as needed. Irrigation helps to grow agricultural crops, maintain landscapes, and revegetate disturbed soils in dry areas and during periods of less than average rainfall.
In the irrigation process, they are using various types of machines and they also use some machines for their packaging purpose. They are as follows:-
1.) Flat Drip wrapping machine
2.) Round Drip wrapping machine

5.)Trade Rubber Industry:- Trade rubber industry is which manufactures a huge amount of trade rubbers. The reel wrapping machine is taken in concern for the packaging ease of their trade rubbers.

6.)PP Rope industry:- The bundle of PP Ropes is manufactured by Various PP Rope industry. PP Ropes having good knot ability and moisture resistance also have high mechanical durability.
For the packaging ease the PP Rope industry use reel wrapping machine for wrap PP Ropes.

 

Video:-

If you do not see a specific Reel Stretch wrap machine you are looking for, click on the live chat button,  visit our contact us page.
One of our sales associates will do their best to assist you with what you need.

 

 

You&#;ve probably heard how a pallet wrapping machine can save you thousands per year on wrapping. They certainly can if you&#;re a high volume user who has been hand wrapping. But to save a significant amount you need to buy a Powered prestretch wrapping machine.

Click here for more information on our full range of pallet wrapping machines

How do they work?
A powered prestretch machine(PPS) works by stretching the wrap further than a regular machine or a hand user can, it does this by stretching the wrapping in its power rollers and applying it thinly.

a PPS machine will stretch 1M of wrap out to 3m.

Additional reading:
The Ultimate Guide to Liquid Packaging Machines - Spack

If you are looking for more details, kindly visit paper roll wrapping machine.

Example
We&#;ve  done a test recently for a higher volume user.

These are 2 wraps priced relatively the same.

CodeDescriptionRoll PriceKG priceHAC20A500MM X 20UM X 3.7KG NETT CLEAR CAST HAND STRETCHWRAP-AUS$14.17$3.82HAE20500MM X 20UM X 14KG NETT CLEAR CAST MACH. WRAP &#; IMPORTED 300% YIELD.$49.90$3.56

We tested on 2 machines and by hand.

All wrapped:
Wrapped 3 times at the bottom, 3 times at the top, wrapped up and down.

Machine Settings:
Electromagnetic brake machine Set to 65% Film Braking.
3 bottom wraps, 3 top wraps.

PPS Machine Settings:
Equipped with 220% PPS ratio (3.2x)
3 Bottom wraps, 3 top wraps.

TypeStretchwrap used1 pallet100 pallets pallets10,000 PalletsHand443g$1.69$169.00$1,690.00$16,900.00Electromagnetic434g$1.54$154.00$1,540.00$15,400.00PPS175g$0.62$62.00$620.00$6,200.00

Now mind you by hand i wrapped this pretty well and put a lot of effort in, a hand user might not always be stretching wrap this much.

But you can see here there are significant savings to be had. We cut the film off each pallet and weighed them.

From left to right, Hand wrap,  electromagnetic Brake, and Powered pre stretch.

The other advantages of a PPS stretchwrap machine are:

More environmentally friendly. 
Not only do you save a significant amount of cost on wrapping, but you save a significant amount of wrap ending up in landfill. If this is a concern for you please enquire about our new Biodegradable stretchwrap range.

Better load retention of goods
Not only does a PPS machine save you a lot on stretchwrap costs, it secures the goods better than by hand or a typical machine. as the wrap is stretched from 1 meter to 3 meter. the wrap however wants to go back down to 1m, so it tries  to shrink back down. securing your goods better.

Better for light goods
As a typically machine will use &#;force to load&#; to stretch the wrap. a PPS machine uses a lode cell or dancer roller. the wrap is already stretched by the motors and dispensed out, so there is very little force applied to goods. we have customers wrapping extremely light loads with just a PPS machine and no top pressor plate.

FAQ:

I&#;m worried that the machine will apply too thinly and it might tear.
this isn&#;t really an issue, PPS machines apply the film with a highly sensitive dancer roller or lode cell. there is hardly any force between the machine and the goods unlike a hand user or standard machine. so tearing isn&#;t really an issue.

These pallets are about the sharpest thing we could find in our warehouse, We staggered them for more sharper edges.  look at how tight it applies the wrap.
this is 25um film applying at about 8um.

Do i need to run different film?
You will need to run a machine film, and you will need to run one of our PPS machine films capable of +200% stretch.

What PPS machines do you offer?
We have several models available.

Videos:

Watch the Mytho auto PRS/ PPS here:

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Mytho PRS/PPS here

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Synthex OPS /PPS here
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Want more information on Industrial Orbital Wrapping Machine? Feel free to contact us.