Ceramic Foam Filter Manufacturing Process

A Brief Introduction

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Ceramic foam filter is a special technology. It has a foam-like porous structure of ceramic products, and its light weight, chemical stability, large surface area through-hole rate, corrosion resistance, high strength, good thermal shock resistance characteristics. Divided into two shapes: round specifications, square specifications and weaving way: honeycomb.
 

Operating Principles

Ceramic foam filter with a high temperature, corrosion resistance, resistance to molten metal erosion, high strength, high pass rate, and the characteristics of the large surface area is mainly used in the field of metallurgy and casting metal liquid filtration and purification. The flow of a mixture of molten metal passes through foam ceramic porous structure becomes uniform smooth clean molten metal filled the mold to remove the molten steel in the fineness of micron inclusions and some parcels gas reduce the erosion of the sand mold, and reduce product obsolescence rate. Ceramic foam filters can be made of different pore size and porosity, in order to obtain satisfactory filtration effect.


Ceramic Foam Material

Ceramic foam filter, depending on the materials: alumina foam ceramic filters, silicon carbide ceramic foam filter, zirconia ceramic foam filter, and magnesium oxide foam ceramic filter.
1. In the bronze casting process, the use of silicon carbide ceramic foam filter material is of SiC.
2. Steel castings uses zirconia ceramic foam filters. Zirconia ceramic foam filters material of ZrO2 zirconia. Zirconia heat-resistant temperature of the filter is higher than about ° C, with very high strength and excellent high-temperature impact.
3. Alumina ceramic foam filter products effectively remove solid-state mixed with the molten metal, so aluminum alloy can be successfully forged, aluminum foil manufacturing, extrusion processing technology, perfect aluminum products. 10ppi coarse porosity 70ppi of fine porosity range of options.

 

 Product specification

Foam ceramic material

Alumina

Silicon Carbide

Zirconium Oxide

Application

Alumina or aluminium alloy casting

Iron or iron alloy casting

Steel ,stainless steel and synthetic steel casting

Holes density (ppi)

10 to 50

10 to 45

10 to 30

Open porosity(%)

80-90

80-90

80-90

Working temperature (0C)

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Thermal shock resistance (times/C)

>6

>6

>7

Compressive strength (Mpa)

0.8

0.9

0.8 to 1.0

Bending strength (Mpa)

0.6

0.8

1.0 to 1.2

Dimension tolerance

0.5mm

   

Ceramic foam filter is a special technology. It has a foam-like porous structure of ceramic products, and its light weight, chemical stability, large surface area through-hole rate, corrosion resistance, high strength, good thermal shock resistance characteristics. Divided into two shapes: round specifications, square specifications and weaving way: honeycomb.Ceramic foam filter with a high temperature, corrosion resistance, resistance to molten metal erosion, high strength, high pass rate, and the characteristics of the large surface area is mainly used in the field of metallurgy and casting metal liquid filtration and purification. The flow of a mixture of molten metal passes through foam ceramic porous structure becomes uniform smooth clean molten metal filled the mold to remove the molten steel in the fineness of micron inclusions and some parcels gas reduce the erosion of the sand mold, and reduce product obsolescence rate. Ceramic foam filters can be made of different pore size and porosity, in order to obtain satisfactory filtration effect.Ceramic foam filter, depending on the materials: alumina foam ceramic filters, silicon carbide ceramic foam filter, zirconia ceramic foam filter, and magnesium oxide foam ceramic filter.1. In the bronze casting process, the use of silicon carbide ceramic foam filter material is of SiC.2. Steel castings uses zirconia ceramic foam filters. Zirconia ceramic foam filters material of ZrO2 zirconia. Zirconia heat-resistant temperature of the filter is higher than about ° C, with very high strength and excellent high-temperature impact.3. Alumina ceramic foam filter products effectively remove solid-state mixed with the molten metal, so aluminum alloy can be successfully forged, aluminum foil manufacturing, extrusion processing technology, perfect aluminum products. 10ppi coarse porosity 70ppi of fine porosity range of options.

Ceramic Foam Filter Size:
The size are available in square, round and custom geometric shapes; sizes ranging from 10mm up to 500mm, and thicknesses from 10-50mm. The most common porosities are 10ppi, ppi, 20ppi, 30ppi. Higher porosities are available upon request. Custom-made cut-to-size filters are also possible.

Common Size In Round Shape:
40x11mm, 40x15mm, 50x15mm, 50x22mm, 60x22mm,
70x22mm, 80x22mm , 90x22mm,100x22mm, 120x25mm 

Common Sizes In Square Shape:
37x37x12.5mm, 40x40x11mm, 40x40x13mm, 40x40x15mm, 50x50x13mm, 50x50x15mm, 50x50x22mm, 75x75x22mm, 50x75x22mm, 100x75x22mm, 100x100x22mm, 55x55x15mm, 150x150x22mm

About us
     Pingxiang Sanhe Ceramics Co., Ltd. lies in Pingxiang city, Jiangxi province, which belongs to one of the five ceramic production export bases in China. The company is a private technology share ceramics manufacturing enterprise founded in . We specialize in honeycomb ceramic plates, honeycomb ceramics heat accumulators, honeycomb ceramic honeycomb substrates, ceramic foam filter and other producing energy conservation and environmental protection series ceramic products. 

     Sanhe Ceramics has successfully passed all kinds of certifications such as ISO ISO, OHSAS and so on, as well as established perfect quality control system and quality assessment system. Our company has been strictly controlled the whole manufactring system from production planning, processing control to maintenance of equipment as well as from raw material warehousing to quality test of finished products, We offer Stable and qualified products to customers from all over the world. Superiority, uniformity and environmental friendliness of its quality has gained great reputation among all customers. We obey the research and development design production idea of specialization, standardization, internationalization and technicalization, striving to make the products of the company more perfect with stronger customer base.

     Sanhe ceramics Co.,Ltd keeps the faith of "First impression is the last impression" and provides the best quality and comfortable service to all the buyers, No matter the deal is big or small, we are warmly welcome your coorperation. Any inquiries pls contact with us!


 

Pingxiang Sanhe Ceramics Co., Ltd. lies in Pingxiang city, Jiangxi province, which belongs to one of the five ceramic production export bases in China. The company is a private technology share ceramics manufacturing enterprise founded in . We specialize in honeycomb ceramic plates, honeycomb ceramics heat accumulators, honeycomb ceramic honeycomb substrates, ceramic foam filter and other producing energy conservation and environmental protection series ceramic products.Sanhe Ceramics has successfully passed all kinds of certifications such as ISO ISO, OHSAS and so on, as well as established perfect quality control system and quality assessment system. Our company has been strictly controlled the whole manufactring system from production planning, processing control to maintenance of equipment as well as from raw material warehousing to quality test of finished products, We offer Stable and qualified products to customers from all over the world. Superiority, uniformity and environmental friendliness of its quality has gained great reputation among all customers. We obey the research and development design production idea of specialization, standardization, internationalization and technicalization, striving to make the products of the company more perfect with stronger customer base.Sanhe ceramics Co.,Ltd keeps the faith of "First impression is the last impression" and provides the best quality and comfortable service to all the buyers, No matter the deal is big or small, we are warmly welcome your coorperation. Any inquiries pls contact with us!

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