An Overview into Dough Dividers & Dough Rounders

Saving You Time While Increasing Product Output

Bakeries have to produce large quantities of dough - but many don&#;t have the time or the workforce to do it efficiently. However, if your facility could take large amounts of dough, cut it down into smaller pieces and knead those portions for proofing, your operations would reduce labor costs and save time during production. By incorporating dough dividers and dough rounders, you will heavily increase your output while maximizing product consistency.

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In this article, we&#;ll go over the following:

- Define the type of equipment

- Where to find in a production line

- Favored Manufacturers

- Benefits and Features

- Industries used in

- Summary

What are dough dividers and dough rounders?

Dough Divider

Dough dividers take a large quantity of dough and divide it into pieces of equal weight or volume.

With automatic dough dividers, the dough is fed into a gravity hopper and is then metered into the divider chamber or extruder.

Smaller operations tend to use manual dividers. With these units, you place the dough underneath the divider and pull down a hydraulic arm to divide the dough into multiple pieces.

[Source: Mila Lin YouTube] 

Dough dividers can have a wide range of pockets capable of producing one to 36 individual dough pieces.

Dough Rounder

A dough rounder kneads and shapes portions of dough for proofing. They are used to round products like bread, buns, tortillas and other bakery goods.

The most common type of rounder is the conical rounder, where the dough travels in a spiral pattern around a center axis. This step usually comes after the dough has exited the dough divider.

The two types of rounders:

Conical Dough Rounder:

- Commonly used in the industry

- Rotating cone shape

- Used for soft and medium-type doughs

Cylinderical Dough Rounder:

- Rotating tower shape

- Also used for soft and medium doughs

The main difference here is the structure of the two. Both rounders perform the same function.

Where to find in a production line

Upstream Equipment

- Ingredient storage

- Mixers

- Dough hoppers

- Dough elevator

- Feed belt

Downstream Equipment

- Conveyors

- Rollers

- Rotary Die Cutters/Moulding

- Proofer

- Ovens

- Cooling Tunnels

- Metal Detectors

- Wrappers

[Source: HM Notes]

Dividers and Rounders for Automation

Automatic dividers and rounders are found in high-volume production facilities. In these types of operations, the dough comes through a gravity hopper and is divided into separate pieces. The dough then exits the divider and is conveyed into the rounder. Some rounders have a flour duster component to keep the dough sticking during discharge.

[Source: Martina Yuan YouTube]

Preferred Manufacturers

- Konig

- Peerless

- WP Bakery Group

- Reiser

Industries used in

- Bakery

- Pastry

Summary

Dough dividers and dough rounders allow your operation to produce a high volume of dough while maintaining a uniform product. Dividers take a large amount of dough and cut it into smaller, manageable pieces to enter the ovens on production lines. Rounders knead and shape the dough, preparing it for proofing. Adding these pieces of equipment to your facility will allow you to cut down on the time it takes to create complex bakery products without compromising consistency.

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Use the dough divider rounder to manually simplify the task of manually splitting and rounding the dough. It can make the dough with uniform weight and shape, which is consistent every time. So this machine is perfect for rolls, tortillas, pizza, bread and more. There have more advantages of dough divider rounder that is low noise, hygienic dough indenter, including sanitary round plate, self-lubricating, very durable, and easy to clean. So from all these aspects, this is a good machine you deserve to buy.

QinLi is a renowned manufacturer, supplier, and exporter of the Dough Divider Rounder, a cutting-edge machine designed to revolutionize dough-handling processes in bakeries and food production facilities. Our Dough Divider Rounder combines precision, efficiency, and reliability to deliver consistent, high-quality results, meeting the diverse needs of our global clients.

Dough Divider Rounder Key Features:

1. Precision Dough Division:

&#; Ensures uniform dough portions for consistent baking results.

&#; Handles various types of dough, from soft to firm, maintaining uniformity and quality in every batch.

2. Efficient Rounding:

&#; Automatically rounds each portion into perfect dough balls, saving time and labor.

&#; Maintains the texture and integrity of the dough throughout the process.

3. Customizable Settings:

&#; Adjustable to accommodate different dough weights and sizes.

&#; Allows users to tailor portion sizes and rounding intensity to their specific needs.

4. High Capacity:

&#; Capable of processing large quantities of dough quickly and efficiently.

&#; Ideal for high-volume production environments, significantly enhancing productivity.

5. User-Friendly Interface:

&#; Intuitive control panel for easy operation and monitoring.

&#; Real-time parameter adjustments ensure smooth and hassle-free operation.

6. Durable Construction:

&#; Made from high-quality stainless steel for longevity and hygiene.

&#; Designed to withstand rigorous use in commercial settings, ensuring easy cleaning and maintenance.

7. Comprehensive Safety Features:

&#; Equipped with safety mechanisms such as emergency stop buttons and protective guards.

&#; Ensures safe operation, protecting operators from potential hazards.

Dough Divider Rounder Machine Application

&#; Dough divider rounder can be used for cutting and molding various dough products such as bread, cake, steamed bun, steamed stuffed bun, etc.

&#; It is widely used in cake/bread bakery, leisure restaurant, western restaurant, canteen, leisure food factory and other bakery industry.

Dough Divider Rounder Machine Advantage

&#; Consistency and Quality: Delivers uniform dough portions and perfect rounding, enhancing product quality.

&#; Labor Savings: Reduces the need for manual labor, lowering labor costs.

&#; Increased Productivity: Handles large volumes of dough efficiently, meeting high-demand production schedules.

&#; Versatility: Customizable settings to cater to different dough types and production requirements.

Clean and Maintenance of Dough Divider Rounder

&#; Before cleaning, make sure the power is off, in order to protect the operator.

&#; Don't use the water washing dough divider rounder machine directly, avoid causing dangerous.

&#; Remember that the plastic does not wash with hot water to avoid deformation.

&#; Keep the whole machine clean, periodically check the lubricating oil under round disc enough or not and add in time.

QinLi is a professional Dough Divider Rounder manufacturer, supplier, and exporter in China, all the Automatic Dough Divider Rounder have passed the international industry certification standards, and you can be completely assured of quality. If you do not find your own Intent Automatic Dough Divider Rounder in our product list, you can also contact us, we can provide customized services.