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6 Ways the Hydraulic Press Beats a Mechanical Press for ...

May. 13, 2024

6 Ways the Hydraulic Press Beats a Mechanical Press for ...

 

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Your machine shop will get the job out more quickly, safely and profitably when you invest in a hydraulic press. Its versatility runs rings around the limits of a mechanical press.

Competition is fierce for small- to medium-size shops trying in stand out in a crowded marketplace. With a hydraulic press, you can offer your customers accurate results, even when working with uncommon materials.

Jobs will go through your shop smoothly, speeding up the job cycle, reducing waste, and meeting deadlines. The result is satisfied customers and a healthy bottom line.

Here is a look at 6 ways investing in a hydraulic press can ensure greater safety, efficiency and savings in your shop.
 

#1. More control for improved safety

Both mechanical and hydraulic presses are safe if run by properly trained operators. But the hydraulic press has a major advantage. The operator has greater control of the ram movement, using a dual palm button that is non-tie down and anti-repeat. Additional features like interlocking guards increase the safety.
 

#2. Lower investment and operation costs

Hydraulic presses have many fewer moving parts compared to a mechanical press. That reduces the cost of your initial investment.

There are fewer moving parts, and the ones in the press are well lubricated due to the continuous flow of pressurized oil. That means breakdowns are easier to deal with.

Instead of a broken crankshaft, you’ll most likely be looking at smaller problems like replacing a value or solenoid coil. And due to the design of the hydraulic press, most repairs do not require taking the machine apart.
 

#3. More capacity at reduced cost

Buying greater capacity costs less with a hydraulic press. When you need a specific type of bed area, you aren’t limited by the tonnage of the press.

It is not unusual to buy 12, 18 and 24 inch stroke lengths, and larger sizes are simple to get. You can easily find hydraulic presses with larger table areas, bed beds on smaller presses, even a 200-ton press with a small bed.
 

tpypress supply professional and honest service.

Additional reading:
What is the most common hydraulic press?

#4. Fewer tool costs

Your tools will last longer, which can save you a bundle over time. It’s another advantage of the overload protection that is built into hydraulic presses.

Tools on hydraulic presses are designed to handle specific loads, so they can’t be damaged from a too-high load. Each tool is sized to fit the load of a specific job, regardless of the press. The operator is able to select the pressure most suitable to the job. Because there is less vibration and impact, each tool lasts longer.
 

#5. The advantage of a full power stroke

Mechanical presses go up and down, then up and down some more, over and over again. That’s what they do, and they do it very well. But that means you are limited in what you can expect from the press.

With a hydraulic press, you get the full power at every point in the stroke. With a mechanical press, the full power is in effect just at the very bottom of the stroke.

You get full power even at the top of the stroke with a hydraulic machine, giving you much greater versatility. And you save money. It is no longer necessary to invest in a 200-ton press just to ensure 100 tons of pressure throughout the entire stoke.

In addition, the operator can set up jobs faster. He no longer has to waste time altering the stroke nu on the slide to meet the requirements of specific dies.
 

#6. Overload protection

With a hydraulic press, you get the pressure you specify—no more and no less. It doesn’t matter what types of errors the operator might make when setting up the job, the pressure is what is selected. It has a relief valve that opens as soon as the pressure limit is reached.

This eliminates concerns about overloading the press, breaking it or breaking an expensive die. Your hydraulic press will reach the selected pressure and no more. That’s all the pressure there is.
 

Contact Press Master today to discuss how a high-quality hydraulic press can help your machine shop.

Shop Presses don't be pressed to save money

 

When running a business of any kind you want to cut costs where you can, in order save money on overhead for your company. These extra costs include new equipment unless the existing equipment is beyond repair, along with many other expenses. However if it involves the safety of the employees than the cost is justified and should be used wisely.

If you run a machine shop then you want to have good shop presses that are not only built correctly, but made to last. These Hydraulic presses should be made to work right, and have parts that are easily found from the same company. If you stick to buying shop presses from whoever has the cheapest price, you will end up paying a lot more for it than you think. A used press could have problems you were not aware of, such as not being able to find compatible parts. Another problem companies run into when buying different hydraulic presses is they end up with equipment and parts from multiple companies. These means separate orders, separate service people, separate phone calls, and separate maintenance. Over all this means separate bills and time spent out of your day.

With the right shop presses found at RK Machinery not only do you get the largest variety of Hydraulic Presses but you get them all in one location. This means service, excellence and quality are found in the same place. Any additional parts that you either want to add or need to maintain your equipment are standard in North America making them easy to find, replace and repair as needed.

RK Machinery contains presses such as the H Frame press, C Frame press, Gantry Straightening Press, Forklift Tire Press and many more. And since they are the industry leader in hydraulic presses it goes to show you that they put full quality craftsmanship into each and every one of them that is made. But there are more ways that these presses can save you money. Buying good, quality equipment you know it will last far longer than a used machine or a machine from a company with a lesser reputation. Overall this will save you money in the long run.

These types of presses don't meet your needs? Perhaps you need something a little more custom to the needs of your shop, or the equipment you are building? That happens to be a specialty for RK Machinery. They will custom make a hydraulic press exactly for what you need.

Want more information on How Hydraulic Press Works? Feel free to contact us.

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