What to Know About Heavy Duty Metal Mesh | LSM

Heavy duty metal mesh is a strong, durable material made with a combination of metal and wire mesh. Heavy duty steel mesh is a highly durable material that can withstand severe circumstances and last longer than softer materials. Heavy-duty metal screen mesh is easy to maintain even under the harshest conditions. The average person might not know what heavy duty metal mesh is or how it&#;s used, but knowing more about this material, its benefits, and its applications can help you decide if it&#;s the right metal mesh for your needs!

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What is Heavy Duty Metal Mesh

Heavy duty metal mesh is an important type of wire used in a variety of applications. Heavy duty steel mesh can be made from many different alloys in addition to steel. Aluminum, copper, and 316L stainless steel can all be used to create heavy duty metal mesh. Heavy duty metal mesh is used in many different industries including agriculture, construction, and manufacturing.

Heavy duty metal mesh fences are often used to keep animals out of certain areas or to create perimeters around machinery or machinery storage areas. In manufacturing plants where there are dangerous machines or chemicals that need to be protected from people who don&#;t have access to them yet need access at other times heavy duty metal grates are used as well as other types like chain link panels. When it comes to small and large-scale farmland, using heavy duty metal mesh fencing can keep livestock safe from dangerous ravines and roadways. 

The Two Most Common Types of Heavy Duty Metal Mesh

There are two main types of heavy duty metal mesh: stainless steel and galvanized steel. Both of these materials are very strong, but they have their own unique properties.

Stainless steel is a type of metal that does not rust or corrode easily, meaning it can be used in many different environments with little maintenance required. Stainless steel is also easy to clean, making it ideal for outdoor projects like fences or gates where you want something that looks nice but won&#;t require constant upkeep. This type of heavy duty metal mesh screen can be cleaned using just soap and water to get rid of dirt and grime. 

Galvanized steel heavy duty metal mesh has been treated with zinc during the manufacturing process, making it resistant to corrosion as well as rusting over time. While rust will be minimal over time, it doesn&#;t mean galvanized steel won&#;t ever need cleaning. However since galvanized metal lasts longer than regular non-galvanized metals like aluminum or copper when exposed outdoors (upwards of 20 years), using galvanized mesh might be worth considering if longevity matters more than aesthetics when building something like an industrial fence around your property line.

Main Benefits of Using Heavy Duty Metal Mesh

Heavy duty wire mesh is a great option for many different projects. Some of the main benefits of using heavy duty metal mesh as your main building material include its durability and its ease of install. Heavy duty wire mesh is made from high-quality steel, which means it&#;s strong enough to withstand wear and tear from heavy objects, harsh climates, or other factors. It can also be used in applications where you need something that will last for years to come. Additionally, heavy duty wire mesh comes in rolls that are easy to unroll across your project area and then secure into place using tacks or screws (depending on what type of material you&#;re working with). When it comes to perimeter fencing you&#;re going to want to use a material like a heavy duty stainless steel screen that offers a strong hold. 

Common Applications for Heavy Duty Metal Mesh

Heavy duty metal mesh can be used for many different purposes. Some of the most common uses include security, construction, and landscaping needs. 

• Home and Industry Security:

  Heavy duty metal mesh is often used as a means of securing entrances, windows, or other structures. Heavy duty metal mesh used as

  security screen

  is also common among homeowners who want to add an extra layer of protection around their property while still allowing light through.

• Construction:

  Known for its strength and durability in all weather conditions (including snow), heavy duty metal mesh has been used as fencing material for decades. Heavy duty woven wire mesh plays an integral role in construction projects because it&#;s so versatile&#;it can be shaped into anything from chain link fences to walls made up entirely out of the material.

• Landscaping:

  Because of its durability, strength, and longevity when exposed directly outdoors without any kind of coating, many people choose heavy duty metal mesh over other materials such as wood when landscaping around their homes or businesses.

Specifications Heavy Duty Metal Mesh

Heavy duty metal mesh is a great product that can be used for many different things. It&#;s important to understand what it is and how it works before buying any type of heavy duty wire mesh so that you know exactly what kind of product you&#;re getting into. If you&#;re unsure what type of heavy duty metal mesh may work best for your applications, or the specifications you need, contact the professionals at Lawrence Sintered Metals today.

How To Specify Wire mesh

In order to request a quote or order material, it is essential to identify your complete wire mesh specifications. Please find below the seven key criteria needed to request a quote or to place an order with Darby.

1. Quantity &#; how many pieces or rolls do you require for your application? Do you need 1 roll, typically 100 feet, or 1 piece cut to 50 feet long? Do you need 3 pieces cut to size, each piece 8 feet in length? Do you require discs 7.25&#; diameter? Or 50 pieces cut to 4 foot by 10 feet.
2. Dimensions&#; what are the dimensions of the roll or piece you need? Rolls, which typically measure 100 feet in length, are often available in widths: 3 foot, 4 foot, and 5 foot. If you require cut pieces, do you need 1 piece, 4 foot by 12 foot, 6 pieces, 2 foot by 4 foot, or 48 pieces, 1 foot by 1 foot? If your requirement needs custom manufacturing, will 30&#; by 72&#; pieces fit your template or frame?
3. Mesh (Mesh Count) &#; first, measure 1&#; (from center to wire to center of wire), then count the number of openings in that 1&#; span. This number is your mesh, or mesh count. If you require a space cloth, what is the clear opening (in inches) between parallel and adjacent wires?
4. Diameter Wire&#;what is the diameter of the wire you need, in inches? Often times a micrometer, a specialized instrument which measures diameter is used. If you happen to know your mesh count, and you&#;re a bit unclear in terms of the diameter wire, the standard or market grade meshes are an excellent starting point.
5. Metal or Alloy&#; what metal or alloy will work best in your application?
6. Type of Weave&#; do you requirements call for a plain weave? Or is it a twilled weave? Do you need a welded wire mesh specification?
7. Type of Crimp&#; if your requirements call for a woven mesh, there will need to be a crimp style. Is it a plain crimp, intermediate crimp, lock crimp? A hybrid crimp style? Plain crimp is considered the most common.

Examples:

1 Pc. 36&#; wide x 10FT (30 SQFT)
Copper Woven Wire Mesh&#;Darby #40CU.010PL
40 x 40 Mesh / .010&#; Diameter Wire

1 Roll, 48&#; wide x 100FT (400 SQFT)
T-304 Stainless Steel Welded Wire Mesh&#;Darby #.063WD
2 x 2 Mesh / .063&#; Diameter Wire

1 Pc. 48&#; wide x 25FT (100 SQFT)
Plain Steel Woven Wire Mesh, Intercrimp&#;Darby #1&#;PS.120IN
1&#; x 1&#; Mesh / .120&#; Diameter Wire

1 Pc. 36&#; x 48&#; (12 SQFT)
Monel 400 Woven Wire Mesh&#;Darby #100MO.PL
100 x 100 Mesh / .&#; Diameter Wire

10 Rolls, 60&#; wide x 100FT ( Total SQFT)
Galvanized Before Welded Wire Mesh&#;Darby #1GA.080WD
1&#; x 1&#; Mesh / .080&#; Diameter Wire (#14 Ga.)

25 Pcs. 40&#; x 8FT (26.66 SQFT per Piece)
T-316 Stainless Steel Welded Wire Mesh &#; Custom Manufactured w/Open Edges
2&#; x 2&#; Mesh (Center to Center) / .135&#; Diameter Wire (#10 Ga.)

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500 discs, 8&#; Diameter
Brass Woven Wire Mesh &#; Darby #16BRS.018PL
16 x 16 Mesh / .018&#; Diameter

12 Sheets, 4FT x 10FT (40 SQFT per Sheet)
Plain Steel Welded Wire Mesh, Untrimmed Edges &#; Darby #2&#;PS.250WD
2&#; x 2&#; Opening Size / .250&#; Diameter Wire

Of course, if you know your Darby item number, your quantity and your dimensions, we can offer competitive pricing and delivery information quickly and easily.

If you are unsure or unclear about any of these criteria, please visit the wire mesh essentials portion of our website. The wire mesh glossary and metals & alloys page contain images and descriptions of the key terms used throughout the industrial wire mesh industry.

If you already have a sample of mesh that you are looking to match, we do offer free mesh analysis where we will identify the mesh count, diameter wire, type of weave and type of crimp at no charge.

Finally, it is important to note that this website has been designed with an emphasis on meeting the requirements of a broad range of wire mesh users. This website, including the Mesh by Application portion, is intended to be used as a guide to assist in the purchasing of wire mesh and wire cloth. We cannot make specific wire mesh recommendations for use in specific applications. In order to proceed with an order, Edward J. Darby & Son, Inc. needs to be given the seven criteria as detailed above.

If you are unsure about what mesh to use, we recommend purchasing samples or prototypes or contacting an expert&#;engineering or otherwise&#;in your field for more tailored advice for your application.

Shipping Information

How does wire mesh ship?

Unless otherwise stated, pricing does not include shipping costs, and delivery is considered FOB Origin. Origin includes our Philadelphia, PA warehouse or any of Darby&#;s mills.
The shipping method is determined by what is ordered and how much of it is ordered. Edward J. Darby & Son, Inc. stocks over 2,000 different industrial wire mesh specifications, not including our ability to custom manufacture almost any requirement. To adapt to this wide array of inventory and custom manufacturing options, Darby offers two primary shipping methods&#;UPS and Motor Freight.

A significant portion of the thousands of wire mesh orders that we ship each year are via UPS. UPS is our preferred carrier and with good reason. They offer competitive pricing, responsive service and excellent convenience for our customers. Additionally, Darby is a daily pick up for UPS, and just 6 miles from their terminal, allowing us to get our mesh to you faster than many other options.

UPS does, however, have specific weight and size restrictions for packages that our mesh shipments must adhere to:

• Packages can be up to 150 lbs.
• Packages can be up to 165&#; in length and girth combined.
• Packages can be up to 108&#; in length
• Packages with a large size-to-weight ratio require special pricing and dimensional weight calculations. (Source www.ups.com)

UPS shipping costs are determined by the destination zip code as well as the weight and size of the shipment. UPS also offers expedited services, including next day and second day delivery.

If a shipment exceeds any of these requirements, an order must ship via LTL Motor Freight Carrier.

LTL (Less-than-Truckload) Carriers are used in the instances when material is too heavy or too large to ship via UPS. Some of the more recognizable carriers include: Fed Ex Freight, UPS Freight, Pitt-Ohio, Con-way (CCX), and Yellow-Roadway (YRC). Shipments requiring LTL Carriers are often packaged on a pallet or placed into a crate (ideal for fragile shipments), and in many cases, require a lift gate, fork lift or pallet jack to unload.

Like UPS, LTL Carrier pricing is based upon the destination zip code as well as the weight and size of the shipment.

LTL Carriers prefer to deliver material to a commercial or business address, as opposed to a residential one. Citing the special services required in handling a residential delivery, including setting up an appointment and utilizing a truck outfitted with a lift gate, LTL Carriers often impose extra charges for these deliveries. Should a customer require a residential LTL delivery or any other type of special delivery (correctional facility, farm, church, jobsite delivery, etc.) it is critical that the customer inform us of these requirements before your order ships. Please keep in mind the decision of a delivery location is made solely by the carrier and applies to both UPS and LTL shipments.

From time to time, Edward J. Darby & Son, Inc. does handle other types of shipments including: international air freight shipments, truckload shipments and courier services. Please contact us with your requirements for more information.

How can shipping costs be kept to a minimum?

Darby realizes the importance in keeping your costs down. We constantly negotiate with these carriers to make sure pricing is competitive and in-line with the marketplace. We also take the necessary precautions to avoid extra shipping charges imposed by a carrier by packing material as efficiently and economically as possible.

As previously mentioned, LTL motor freight carriers often impose a surcharge for extra services required with a residential delivery. It is important to discuss with Darby&#;s shipping administrator or sales person various options that seek to minimize these charges. For example, many freight companies offer a terminal pick up, which can eliminate residential delivery fees.

We also offer pick-up at our facility for local customers. Please be sure to discuss this with your sales person or shipping manager. Your order must be pre-scheduled to ensure your order is ready. Directions to our Philadelphia, PA facility can be found here.

Finally, most parcels that ship FOB: Origin ship &#;prepaid and add.&#; This means that the shipment cost will be added to your transaction. Should you have a UPS account or an account for a preferred motor freight carrier, please let us know and we can ship your parcel out accordingly.

How long will delivery take?

Assuming a customer opts for standard and non-expedited delivery, the number of days in transit will depend on your location. The maps below illustrate the standard days in transit for shipments that originate from Philadelphia, PA :

UPS Shipments:

LTL Shipments:

Pricing Information

Pricing in the wire mesh industry can be both confusing and volatile. By and large, because the wire mesh market is closely linked to the metals market, pricing for wire mesh can be impacted by fluctuations in the value of copper, nickel and iron. Further, because there are so many different specifications and countless ways in which mesh can be purchased, pricing for wire mesh is not always straight forward. We have developed the following section to help resolve some of these common pricing related questions.

More Information About Pricing

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