The advantages of strapping as a packaging solution

1. Stability:

Not every cardboard box fits the product perfectly. When boxes are overfilled, they bulge out and are difficult to secure. Strapping technology solves this problem by using minimal material to provide a secure hold and prevent the box from deforming or bursting. Multiple strapping can increase the stability of a package by up to 50% and is an option for heavy loads or when goods are unevenly packed in a box.

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2. Flexibility:

Packages of all sizes and weights are suitable for strapping &#; from loose stacks of newspapers to boxes of clothing or bulky home appliances. Variable strap sizes and thicknesses ensure a tensile strength up to 600 kilos, depending on the product to be secured. On many machine types, strap tension can be adjusted to enable super-soft strapping for fragile products. Frequently changing product sizes and parameters are no problem for most strapping machines.   

3. Speed:

Minor improvements can offer major advantages in series production operations. For example, workers can strap a package much faster than they can glue it. This increases overall output &#; especially with large boxes. The SoniXs MP-6 T and other automated systems from Mosca strap up to 58 packages per minute. Setup times are minimal: one coil holds up to 8,000 metres of strap, which means machine operation rarely needs to be interrupted for a strap change. On models equipped with a double strap dispenser, downtime is eliminated almost completely because the machine switches to the second strap coil automatically. Ultrasonic sealing with SoniXs technology also saves time because, unlike a conventional heat welding system, it does not require a warm-up phase.

4. Durability:

Strapping can be applied quickly &#; and the material is extremely durable. The straps can easily withstand long storage periods and challenging conditions, such as frozen products in cold storage or palletised building materials outdoors. The material does not become brittle or lose its tensile strength.

5. Efficiency:

Professional transport security is of central importance for logistics companies. Material and process costs are often a key budget factor. Compared to other transport securing techniques, strapping offers an ideal solution thanks to its optimum cost-benefit ratio. For example, the stabilising qualities of strapping make it possible to use thinner and less expensive cardboard boxes. Lidded boxes enable fast packaging compared to flap boxes and are ideally suited for strapping with an excellent price-performance ratio. A practical additional benefit of strapping is that the straps can be used as a carrying aid during loading and unloading.

6. Eco-friendly:

Reducing the amount of packaging material not only saves money, it also contributes to environmental protection. In times of high social sensitivity for sustainability issues, this is a strong argument in customer communications.

7. Tamper-proof:

Especially for manufacturers of pharmaceuticals, mobile phones or other delicate products, strapping provides a security seal that cannot be opened and resealed during transport without damage. This helps manufacturers prevent theft while also protecting consumers from product tampering.

Pallet strapping can be time-consuming and labor-intensive, especially for businesses with high-volume packaging needs. Manual strapping leads to inconsistent results, damaged products, and wasted materials. As a result, maintaining efficiency and meeting production demands can be a significant challenge.

These machines offer a viable solution by simplifying the packaging process, automating tasks, and reducing manual labor. Read on to learn more about the benefits of fully automatic strapping systems.

Core Features and Functionalities

Automated tasks form the backbone of fully automatic pallet strapping machines. These systems handle tensioning, sealing, and cutting of strapping materials without human intervention.

Customizable strapping patterns and sequences allow for versatile applications. Adjustable settings accommodate different product types and sizes. Multiple configuration profiles can be saved and recalled as needed. This flexibility enables easy adaptation to changing production requirements.

Tensioning capabilities are another critical aspect of automated pallet strappers. The machines apply varied amounts of tension to secure packages properly. Heavy products require high tension, while fragile items need lighter tension. Customizable settings ensure optimal tensioning based on specific needs and strap types.

Sealing capabilities contribute to the efficiency of automated pallet strapping machines. Thermo-welding technology provides efficient and secure sealing of straps. This method offers high efficiency and lower maintenance costs than friction welding systems.

Types of Pallet Strappers

Pallet strapping machines come in vertical and horizontal configurations to meet diverse industrial needs. These machines efficiently secure products for safe shipment across automotive, food & beverage, construction, logistics, and paper & wood industries. Automatic banding and box strapping machines accommodate PET and PP strapping materials.

If you want to learn more, please visit our website straping machine.

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Vertical pallet strappers are ideal for facilities with limited floor space. They offer a compact footprint that minimizes production floor usage. They provide easy load access and enable operators to quickly and safely load pallets, reducing downtime and increasing productivity.

Horizontal pallet strappers are designed for high-volume production lines and integrate seamlessly with conveyor systems for continuous and efficient pallet strapping. These machines offer advanced features like twin strap capability. This provides added security for heavy or unstable loads and ensures consistent and reliable strapping.

Automated Pallet Strapper Benefits

Fully automated pallet strapping machines provide a range of improvements to packaging operations:

High Efficiency: Automated pallet strapping machines significantly increase throughput and operational efficiency. These systems handle larger production volumes with faster cycle times than manual processes. Continuous operation without manual intervention streamlines workflows and boosts productivity.

Many models feature powered conveyors for enhanced functionality. These conveyors allow sequential indexing of multiple packs. This additional capability further improves productivity in high-volume operations.

Enhanced Product Protection: Consistent and secure strapping ensures superior protection during transit and storage. Automated systems minimize the risk of pallet collapse or shifting. Accurate and reliable strapping reduces product damage and loss, safeguarding valuable goods throughout the supply chain.

Consistency and Reliability: Programmable Logic Controller (PLC) technology enables accurate strapping quality and patterns. PLCs are industrial computer control systems that monitor input devices and control output devices based on custom programs. This technology ensures precise control and adaptability in automated strapping systems.

The advanced PLC control system significantly reduces variability and errors compared to manual or semi-automatic methods. It ensures a reliable process that secures pallets consistently. This maintains product integrity throughout the entire journey from packaging to delivery.

Labor Savings and Safety: Elimination of manual labor reduces dependency on skilled operators. This leads to significant labor cost savings and allows for the reallocation of workforce resources. Automated systems minimize operator exposure to hazards, reducing the risk of repetitive strain injuries and accidents.

They also experience less wear and tear than electric hand-strapping tools. This reduces maintenance requirements over time and contributes to a longer operational lifespan.

Versatility and Scalability: Automated pallet strappers easily handle various pallet sizes, shapes, and loads. These machines accommodate different strapping materials, including polypropylene, polyester, and steel. The ability to adapt to varying production volumes ensures scalability as business needs evolve.

Cost-Effectiveness: They often have lower consumable costs than stretch wrapping machines. Long-term savings are realized through reduced labor costs, improved product security, and decreased damage or loss. Decreased maintenance costs compared to manual tools contribute to overall cost-effectiveness.

Expert Solutions for Your Pallet Strapping Needs

Fully automated pallet strapping machines offer significant benefits and long-term cost savings. They improve efficiency, consistency, and product security, giving businesses a competitive edge.

At Handle It, our extensive experience in packaging automation ensures you&#;ll get the right solution for your needs. Check out our pallet strapper lineup below to see how we can improve your packaging process.

View Our Pallet Strappers

For more information, please visit automatic pallet strapper.

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